2023-07-18
Retractor - Seatbelt - 2nd Row - LH (Bench Seat) (Remove and Replace)
Correction code
20056112
- 2023-07-18: Updated fastener torque spec for LH bench seat installation.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components.
-
Open all doors and liftgate
NoteUsing MCU touchscreen > Controls > Trunk , touchscreen > Controls > Front doors
- Move LH front seat forward
- Move RH front seat forward
-
Open hood
NoteUsing MCU touchscreen > Controls > Frunk Trunk
-
Remove underhood aprons
Note4x aprons
-
Remove frunk carpet
Note2x connectors
-
Remove underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
-
Remove HEPA filter
NoteLift up from bottom and pull out
-
Disconnect 12V negative terminal and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
-
Remove 2nd row floor mat
-
Fold down 60 seatback
-
Remove LH rear welcome plate
Note8x clips
-
Remove LH rear door sill
Note1x patch bolt, T25, 2.5 Nm, 2x clips
-
Tape the LH lower C-pillar area around the 2nd row seat side trim area
-
Apply tape to LH racetrack to avoid damage
-
Remove front screw securing LH lower C-pillar
Note1x screw, T25, 2.5 Nm, Discard patch bolt
-
Remove rear load floor
-
Remove flat trunk load floor panel
-
Remove gap hider
-
Remove LH trunk sill side trim
Note4x clips
-
Remove screw securing LH C-pillar mid trim
Note1x screw, T20, 2 Nm
-
Remove LH trunk side nub
-
Remove fasteners securing C-pillar lower
panel to LH parcel shelf support
Note2x screws, T20, 2 Nm
-
Remove LH lower C-pillar seat bottom
Note1x clip
-
Remove RH trunk sill side trim
Note4x clips
-
Remove RH mid C-pillar trim
Note1x screw, T20, 2 Nm
-
Remove load floor support from RH lower C-pillar
-
Remove rear screws securing RH lower C-pillar
Note2x screws, T20, 2 Nm, Do not fully remove trim
-
Fold down 40 seat
-
Tape the RH lower C-pillar area around the 2nd row seat side trim area
-
Remove RH rear welcome plate
Note8x clips
-
Remove front screw securing RH lower C-pillar
Note1x screw, T25, 2.5 Nm
-
Remove RH lower C-pillar seat bottom
Note1x clip
-
Remove RH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
-
Tape rear center console cup holder trim to prevent from damage
-
Lift the front of mid 2nd row panel toward the rear of the vehicle, then pull the floor panel out of the vehicle
Note6x clips, replace any broken clips
-
Roll liftgate carpet back out of the way to access 2nd row rear floor panel
-
Remove 2nd row floor panel 3
Note2x clips, Release clips from front edge of panel, Once free, lift rear of panel and slide out from behind seats
-
Remove foam floor from the LH 60 seat
Note3x foam blocks
-
Disconnect LH 60 seat harness
Note3x connectors
-
Release harness from beaver dam
-
Remove fasteners securing the LH 60 seat bench
Note10x bolts, 11mm, 45 Nm
-
Remove 60 seat assembly from vehicle
NoteRecommend assistance
-
Unfold the 60 seat assembly
-
Remove 60 seat inside side cover
NoteCarefully pull out
-
Remove 60 seat inner seat buckle
Note1x bolt, T50, 45 Nm, 1x connector, 1x edge clip
-
Remove the 60 seat release handle
-
Remove 60 seat outer side trim
Note1x push clip, 1x bolt, 10mm, 6 Nm, 4x clips
-
Remove the outer 60 seat belt from the seat
Note1x bolt, T50, 45 Nm
-
Release upholstery from under side of 60 seat assembly
Note11x J-hooks
-
Disconnect 60 seat heat pads and occupancy sensors
Note4x connectors
-
Remove 60 seat lower seat cushion assembly
NoteUse caution feeding J-hooks and connectors through seat frame
-
Release the outer escutcheon and remove from seat belt
Note2x clips, Pry up at base of escutcheon to release
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Release the center escutcheon and remove from seat
Note3x clips
-
Unbolt the center seat belt from seat
Note1x patch bolt, T50, 45 Nm, Discard after removal
-
Fold 60 seat back down
NoteInstall handle back on but remove the spring
-
Unzip the seat back on both sides.
NoteUsing a pick will aid in moving the zipper
-
Release the back over and flip
NoteThere J hooks holding the back down also the edges wrap around the corners
-
Remove plastic seat back from seat. Clips are secured to wired seat back
Note(x11) Clips
-
Disconnect seat back heaters
Note2x connectors
-
Unfold the seat
-
Disconnect the air bag harness
Note1x connector, 1x clip
-
Remove the fasteners securing the airbag
Note2x nuts, 13mm, 20 Nm, Discard nuts after removal
-
Remove leather and cushion from seat to gain access to seat belt retractor
-
Remove seat belt cover from seat frame
Note1x bolt, 10mm, 6 Nm
-
Remove seat belt assembly from seat frame
Note1x patch bolt, T50, 45 Nm, Discard after removal
-
Install seat belt assembly onto seat frame
Note1x patch bolt, T50, 45 Nm, Install new patch bolt
-
Install seat belt cover
Note1x bolt, 10mm, 6 Nm
-
Install seat back cushion and feed seat belts through
-
Install the fasteners securing the airbag to seat frame
Note2x bolts, 13mm, 20 Nm, Install new patch nuts
-
Fold seat down
NoteMay need to adjust the cushion when folding
-
Connect seat back heaters
Note2x connectors
-
Connect air bag harness
Note1x connector, 1x clip
-
Install plastic seat back onto 60 seat assembly
Note13x clips, Clips are secured to wired seat back
- Zip up the seat back over
-
Secure lower portion of 60 seat back upholstery
NoteSecure J-hook along lower edge
- Unfold the seat
-
Install center escutcheon
Note3x clips
-
Install outer escutcheon
Note2x clips
-
Install the center seat belt
Note1x patch bolt, T50, 45 Nm, Install new patch bolt
-
Install 60 seat lower seat cushion assembly
NoteUse caution feeding J-hooks and connectors through seat frame
-
Connect 60 seat heat pads and occupancy sensors
Note4x connectors
-
Secure upholstery to under side of LH 60 seat assembly
Note11x J-hooks
-
Install the outer 60seat belt to the seat
Note1x bolt, T50, 45 Nm
-
Install the 60 seat outer trim
Note1x push clip, 1x bolt, 10mm, 3.8 Nm, 4x clips
-
Install LH 60 seat release handle
Note1x spring clip
-
Install 60 seat inner seat buckle
Note1x bolt, T50, 45 Nm, 1x connector, 1x edge clip
-
Install 60 seat inside side cover
-
Fold 60 seat back down
-
Install seat into vehicle
NoteRecommend assistance
-
Install the fasteners that secure the 60 bench
Note(x13) 11mm bolt, torque 45 Nm
-
Secure LH 60 seat harness to LH floor support bracket
Note2x clips
-
Connect LH 60 seat harness
Note3x Connectors
-
Install the foam floor pieces
Note(x3) pieces
-
Install 2nd row rear floor panel
Note2x clips, Replace any damaged clips
-
Fully seat liftgate carpet
-
Install the middle 2nd row floor panel
NoteReplace any broken clips
-
Remove tape from rear center console trim
-
Install RH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
-
Move RH front seat to original position
-
Install RH lower C-pillar seat bottom
Note1x clip
-
Install RH lower C-pillar and secure front bolt
Note1x bolt, T25, 2.5 Nm
-
Install RH welcome plate
Note8x clips
-
Remove masking tape from the RH lower C-pillar
-
Lift 40 seatback into home position
-
Install fasteners securing C-pillar lower panel to RH parcel shelf support
Note2x screws, T20, 2 Nm
-
Install RH trunk side nub to lower C-pillar
-
Install RH C-pillar mid trim
Note9x clips, Install front section first, then work around to rear
-
Install RH trunk sill side trim
Note4x clips
-
Install LH lower C-pillar seat bottom
Note1x clip
-
Install LH lower C-pillar and secure clips along front edge
Note9x clips, 1x magnet
-
Install LH trunk load floor support to lower C-pillar
-
Install LH C-pillar mid trim and secure clips
Note9x clips, Install front section first, then work around to rear
-
Install LH trunk sill side trim
Note4x clips
-
Install gap hider
NoteLightly tap the gap hider if necessary to get it flush with carpet
-
Install flat trunk load floor panel
-
Install rear load floor
-
Install bolt securing front of LH lower C-pillar
Note1x patch bolt, T25, 2.5 Nm
-
Install LH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
-
Install LH welcome plate
Note8x clips
-
Remove masking tape from the LH lower C-pillar and from the race tracks
-
Move 60 seatback to home position
-
Connect first responder loop and then 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm
-
Install HEPA filter housing
-
Install underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
-
Install frunk carpet
Note2x connectors
-
Install under hood aprons
Note4x aprons
- Close hood
-
Calibrate falcon doors using MCU
NoteRequired after 12V and FRL disconnect
- Move LH front seat to original position
- Using MCU close all doors and liftgate