2022-05-11
  Retractor - Seatbelt - 2nd Row - Center (Bench Seat) (Remove and Replace)
    
    
    Correction code
    20056312
  
Warning
This procedure is a DRAFT.
        Although it has been validated, Warnings and Cautions might be missing. Follow safety
        requirements and use extreme caution when working on or near High Voltage systems and
        components.
- 
        Open all doors and liftgate 
        NoteUsing MCU touchscreen > Controls > Trunk , touchscreen > Controls > Front doors
 - Move LH front seat forward
 - Move RH front seat forward
 - 
        Open hood
        NoteUsing MCU touchscreen > Controls > Frunk Trunk
 - 
        Remove underhood aprons
        Note4x aprons
 - 
        Remove frunk carpet
        Note2x connectors
 - 
        Remove underhood storage unit
        Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
 - 
        Remove HEPA filter
        NoteLift up from bottom and pull out
 - 
        Disconnect 12V negative terminal and First Responder Loop
        Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
 - 
        Remove 2nd row floor mat
        
 - 
        Fold down 60 seatback
        
 - 
        Remove LH rear welcome plate
        Note8x clips
 - 
        Remove LH rear door sill
        Note1x patch bolt, T25, 2.5 Nm, 2x clips
 - 
        Tape the LH lower C-pillar area around the 2nd row seat side trim area
        
 - 
        Apply tape to LH racetrack to avoid damage
        
 - 
        Remove front screw securing LH lower C-pillar
        Note1x screw, T25, 2.5 Nm, Discard patch bolt
 - 
        Remove rear load floor
        
 - 
        Remove flat trunk load floor panel
        
 - 
        Remove gap hider
        
 - 
        Remove LH trunk sill side trim
        Note4x clips
 - 
        Remove screw securing LH C-pillar mid trim
        Note1x screw, T20, 2 Nm
 - 
        Remove LH trunk side nub
        
 - 
        Remove fasteners securing C-pillar lower
          panel to LH parcel shelf support
        Note2x screws, T20, 2 Nm
 - 
        Remove LH lower C-pillar seat bottom 
        Note1x clip
 - 
        Remove RH trunk sill side trim
        Note4x clips
 - 
        Remove RH mid C-pillar trim
        Note1x screw, T20, 2 Nm
 - 
        Remove load floor support from RH lower C-pillar
        
 - 
        Remove rear screws securing RH lower C-pillar 
        Note2x screws, T20, 2 Nm, Do not fully remove trim
 - 
        Fold down 40 seat
        
 - 
        Tape the RH lower C-pillar area around the 2nd row seat side trim area
        
 - 
        Remove RH rear welcome plate
        Note8x clips
 - 
        Remove front screw securing RH lower C-pillar
        Note1x screw, T25, 2.5 Nm
 - 
        Remove RH lower C-pillar seat bottom 
        Note1x clip
 - 
        Remove RH rear door sill trim
        Note1x patch bolt, T25, 2.5 Nm, 2x clips
 - 
        Tape rear center console cup holder trim to prevent from damage
        
 - 
        Lift the front of mid 2nd row panel toward the rear of the vehicle, then pull the floor panel out of the vehicle
        Note6x clips, replace any broken clips
 - 
        Roll liftgate carpet back out of the way to access 2nd row rear floor panel
        
 - 
        Remove 2nd row floor panel 3
        Note2x clips, Release clips from front edge of panel, Once free, lift rear of panel and slide out from behind seats
 - 
        Remove foam floor from the LH 60 seat
        Note3x foam blocks
 - 
        Disconnect LH 60 seat harness 
        Note3x connectors
 - 
        Release harness from beaver dam 
        
 - 
        Remove fasteners securing the LH 60 seat bench 
        Note10x bolts, 11mm, 45 Nm
 - 
        Remove 60 seat assembly from vehicle 
        NoteRecommend assistance
 - 
        Unfold the 60 seat assembly
        
 - 
        Remove 60 seat inside side cover 
        NoteCarefully pull out
 - 
        Remove 60 seat inner seat buckle
        Note1x bolt, T50, 45 Nm, 1x connector, 1x edge clip
 - 
        Remove the 60 seat release handle 
        
 - 
        Remove 60 seat outer side trim 
        Note1x push clip, 1x bolt, 10mm, 6 Nm, 4x clips
 - 
        Remove the outer 60 seat belt from the seat 
        Note1x bolt, T50, 45 Nm
 - 
        Release upholstery from under side of 60 seat assembly
        Note11x J-hooks
 - 
        Disconnect 60 seat heat pads and occupancy sensors 
        Note4x connectors
 - 
        Remove 60 seat lower seat cushion assembly
        NoteUse caution feeding J-hooks and connectors through seat frame
 - 
        Release the outer escutcheon and remove from seat belt 
        Note2x clips, Pry up at base of escutcheon to release
 - 
        Release the center escutcheon and remove from seat
        Note3x clips
 - 
        Unbolt the center seat belt from seat 
        Note1x patch bolt, T50, 45 Nm, Discard after removal
 - 
        Fold 60 seat back down 
        NoteInstall handle back on but remove the spring
 - 
        Unzip the seat back on both sides. 
        NoteUsing a pick will aid in moving the zipper
 - 
        Release the back over and flip 
        NoteThere J hooks holding the back down also the edges wrap around the corners
 - 
        Remove plastic seat back from seat. Clips are secured to wired seat back 
        Note(x11) Clips
 - 
        Disconnect seat back heaters
        Note2x connectors
 - 
        Unfold the seat 
        
 - 
        Disconnect the air bag harness 
        Note1x connector, 1x clip
 - 
        Remove the fasteners securing the airbag
        Note2x nuts, 13mm, 20 Nm, Discard nuts after removal
 - 
        Remove leather and cushion from seat to gain access to seat belt retractor 
        
 - 
        Remove center seat belt cover and split the cover  
        Note4x bolts, 10mm, 6 Nm, 4x tabs
 - 
        Remove center seat belt assembly from seat frame  
        Note1x patch bolt, T50, 45 Nm, Discard after removal
 - 
        Install center seat belt assembly onto seat frame
        Note1x patch bolt, T50, 45 Nm, Install new patch bolt
 - 
        Install center seat belt cover assembly onto seat frame
        Note4x bolts, 10mm, 6 Nm, 4x tabs
 - 
        Install seat back cushion and feed seat belts through
        
 - 
        Install the fasteners securing the airbag to seat frame 
        Note2x bolts, 13mm, 20 Nm, Install new patch nuts
 - 
        Fold seat down 
        NoteMay need to adjust the cushion when folding
 - 
        Connect seat back heaters 
        Note2x connectors
 - 
        Connect air bag harness 
        Note1x connector, 1x clip
 - 
        Install plastic seat back onto 60 seat assembly
        Note13x clips, Clips are secured to wired seat back
 - Zip up the seat back over
 - 
        Secure lower portion of 60 seat back upholstery
        NoteSecure J-hook along lower edge
 - Unfold the seat
 - 
        Install center escutcheon 
        Note3x clips
 - 
        Install outer escutcheon 
        Note2x clips
 - 
        Install the center seat belt 
        Note1x patch bolt, T50, 45 Nm, Install new patch bolt
 - 
        Install 60 seat lower seat cushion assembly
        NoteUse caution feeding J-hooks and connectors through seat frame
 - 
        Connect 60 seat heat pads and occupancy sensors 
        Note4x connectors
 - 
        Secure upholstery to under side of LH 60 seat assembly
        Note11x J-hooks
 - 
        Install the outer 60seat belt to the seat
        Note1x bolt, T50, 45 Nm
 - 
        Install the 60 seat outer trim 
        Note1x push clip, 1x bolt, 10mm, 3.8 Nm, 4x clips
 - 
        Install LH 60 seat release handle
        Note1x spring clip
 - 
        Install 60 seat inner seat buckle
        Note1x bolt, T50, 45 Nm, 1x connector, 1x edge clip
 - 
        Install 60 seat inside side cover
        
 - 
        Fold 60 seat back down
        
 - 
        Install seat into vehicle 
        NoteRecommend assistance
 - 
        Install the fasteners that secure the 60 bench 
        Note(x13) 11mm bolt???Nm
 - 
        Secure LH 60 seat harness to LH floor support bracket
        Note2x clips
 - 
        Connect LH 60 seat harness 
        Note3x Connectors
 - 
        Install the foam floor pieces 
        Note(x3) pieces
 - 
        Install 2nd row rear floor panel
        Note2x clips, Replace any damaged clips
 - 
        Fully seat liftgate carpet
        
 - 
        Install the middle 2nd row floor panel
        NoteReplace any broken clips
 - 
        Remove tape from rear center console trim
        
 - 
        Install RH rear door sill trim
        Note1x patch bolt, T25, 2.5 Nm, 2x clips
 - 
        Move RH front seat to original position
        
 - 
        Install RH lower C-pillar seat bottom 
        Note1x clip
 - 
        Install RH lower C-pillar and secure front bolt
        Note1x bolt, T25, 2.5 Nm
 - 
        Install RH welcome plate
        Note8x clips
 - 
        Remove masking tape from the RH lower C-pillar
        
 - 
        Lift 40 seatback into home position
        
 - 
        Install fasteners securing C-pillar lower panel to RH parcel shelf support
        Note2x screws, T20, 2 Nm
 - 
        Install RH trunk side nub to lower C-pillar
        
 - 
        Install RH C-pillar mid trim
        Note9x clips, Install front section first, then work around to rear
 - 
        Install RH trunk sill side trim
        Note4x clips
 - 
        Install LH lower C-pillar seat bottom 
        Note1x clip
 - 
        Install LH lower C-pillar and secure clips along front edge
        Note9x clips, 1x magnet
 - 
        Install LH trunk load floor support to lower C-pillar
        
 - 
        Install LH C-pillar mid trim and secure clips
        Note9x clips, Install front section first, then work around to rear
 - 
        Install LH trunk sill side trim
        Note4x clips
 - 
        Install gap hider
        NoteLightly tap the gap hider if necessary to get it flush with carpet
 - 
        Install flat trunk load floor panel
        
 - 
        Install rear load floor
        
 - 
        Install bolt securing front of LH lower C-pillar
        Note1x patch bolt, T25, 2.5 Nm
 - 
        Install LH rear door sill trim
        Note1x patch bolt, T25, 2.5 Nm, 2x clips
 - 
        Install LH welcome plate
        Note8x clips
 - 
        Remove masking tape from the LH lower C-pillar and from the race tracks
        
 - 
        Move 60 seatback to home position
        
 - 
        Connect first responder loop and then 12V negative terminal
        Note1x connector, 1x nut, 10mm, 5 Nm
 - 
        Install HEPA filter housing
        
 - 
        Install underhood storage unit
        Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
 - 
        Install frunk carpet
        Note2x connectors
 - 
        Install under hood aprons
        Note4x aprons
 - Close hood
 - 
        Calibrate falcon doors using MCU
        NoteRequired after 12V and FRL disconnect
 - Move LH front seat to original position
 - Using MCU close all doors and liftgate