A/C Refrigerant Flush Due To Compressor Failure (Dual HVAC) (Europe)

Set up A/C machine and perform hose flush

Note

Touch time only

Set up A/C machine with flush kit

Note

Attach the flush kit to the Waeco AC machine. Use 2x 8 mm bolts with Nyloc nut

Open LH front door

Using MCU, open hood, liftgate, and LH falcon door

Note

via Controls > Doors

Raise and support vehicle

Note

Place air suspension into "Jack Mode" if equipped, Service > Jack Mode

Fully open hood

Remove RH front lug nut covers

Note

5x covers

Loosen RH front lug nuts

Note

5x nuts, 21mm, 175 Nm

Move LH 2nd row seat fully forward using easy entry mode

Remove LH welcome plate

Note

8x clips

Remove front screw securing LH lower C-pillar

Note

1x patch screw, T25, 2.5 Nm, Discard after removal

Fold down LH 3rd row seat

Note

Press button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position

Remove rear load floor

Remove RH trunk sill side trim

Note

4x clips

Remove LH trunk sill side trim

Note

4x clips

Remove trunk sill trim

Note

4x clips, 2x patch bolts, T25, 2.5 Nm, Discard after removal

Remove trunk board

Remove trunk floor carpet

Remove rear load floor support

Note

4x push clips, 2x clips

Remove screw securing LH C-pillar mid trim

Note

1x screw, T20, 2 Nm

Release clips securing LH C-pillar mid trim and remove

Note

9x clips

Remove screws securing LH upper C-pillar trim panel

Note

1x patch screw, T25, 3 Nm, Discard after removal, 3x screws, T20, 2 Nm

Release clips and remove LH upper C-pillar trim panel

Note

6x clips, 2 clips along front edge and 4 clips along top edge.

Remove screws securing C-pillar lower panel to LH parcel shelf support

Note

2x screws, T20, 2 Nm

Release clips securing LH C-pillar lower panel along front edge and remove panel

Note

9x clips, 1x magnet

Remove vent cover from trunk side carpet

Note

8x tabs

Release clips securing LH rear trunk side carpet panel to bracket

Note

5x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Release load floor support from LH trunk side carpet

Note

3x tabs, 1x clip

Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel

Note

2x connectors, Disconnect trunk light and 12V outlet connectors before removal

Remove fasteners securing LH parcel support bracket and remove bracket

Note

2x edge clips, 3x push clips, 2x screws, T25, 2.5 Nm

Remove LH minion bracket from vehicle

Note

3x push clips

Remove bolt securing front edge of LH trunk trim bracket

Note

1x bolt, T30, 2.5 Nm

Remove fasteners securing LH trunk trim bracket and remove from vehicle

Note

2x bolts, T30, 2.5 Nm, 1x push clip

Release tab securing LH foam duct to plastic duct and move duct to the side

Move RH 2nd row seat fully forward using easy entry mode

Remove RH welcome plate

Note

8x clips

Remove screw securing RH C-pillar lower trim panel

Note

1x screw, T25, 3 Nm, Discard after removal

Remove screw securing RH C-pillar mid trim

Note

1x screw, T20, 2 Nm

Release clips securing RH C-pillar mid trim and remove

Note

9x clips

Remove fasteners securing RH upper C-pillar trim panel

Note

1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Discard T25 fastener after removal

Release clips and remove RH upper C-pillar trim panel

Note

6x clips

Remove fasteners securing C-pillar lower panel to RH parcel shelf support

Note

2x screws, T20, 2 Nm

Remove load floor support from RH lower C-pillar

Release clips securing rear edge of RH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out

Note

2x clips, 1x magnet

Release clips securing RH C-pillar lower panel along front edge and remove panel

Note

9x clips, 1x magnet

Release clips securing RH rear trunk side carpet panel to bracket

Note

3x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Pull rear lower corner of RH trunk side carpet panel out and downwards to remove panel

Remove rear underhood apron

Note

11x clips

Remove LH underhood apron

Note

10x clips

Remove RH underhood apron

Note

10x clips

Remove front underhood apron

Note

12x clips

Remove dust caps from vehicle’s high-side and low-side service ports

Note

2x threaded caps

Connect hoses to vehicle and perform A/C recovery

Note

(Touch time only) Ensure quick connects are fully engaged, turn connector dials clockwise to fully connect to A/C service ports

Remove frunk carpet

Note

2x connectors

Remove underhood storage unit

Note

10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

Remove HEPA filter.

Note

Lift up from bottom and pull out

Remove LH outer hood hinge cover

Note

1x fir tree clip, 1x clip

Remove RH outer hood hinge cover

Note

1x fir tree clip, 1x clip

Remove LH wiper arm

Note

1x nut, 17mm, 35 Nm, Disconnect washer hose at cowl

Remove RH wiper arm

Note

2x nuts, 17mm, 35 Nm, Disconnect washer hose at cowl

Disconnect washer hose to cowl at one-way valve

Disconnect cowl drain hose from cowl trim

Note

1x hose clamp

Remove cowl screen from windshield

Note

5x push pins, 1x edge clip

Remove HEPA filter duct

Note

1x push clip

Power down vehicle using MCU

Note

Controls > Safety & Security > Power off

Disconnect 12V negative terminal

Note

1x nut, 10mm, 5 Nm

Disconnect first responder loop

Note

1x connector

Remove warranty label from charger cover panel

Remove all items from pockets and ensure not wearing metal items

Inspect HV insulating gloves

Note

Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R1.pdf

Put on HV insulating gloves and leather over gloves

Remove charger access panel

Note

11x patch bolts, T20, 2 Nm, Discard after removal, Make sure to wear proper PPE

Release tabs and open small access door

Note

2x tabs

Verify no high voltage

Note

Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering

Remove leather over gloves and HV insulating gloves

Close small access door

Note

2x tabs

Remove positive 12V terminal cover

Disconnect positive 12V terminal

Note

1x nut, 10mm, 5 Nm

Remove edge clips from battery cage

Note

2x edge clips

Remove barrel clip from battery cage

Note

1x barrel tree clip

Remove plastic harness clip

Note

1x clip

Remove battery vent tube

Note

1x vent tube

Remove bolts from bottom of battery cage mounting assembly

Note

2x bolts, 10mm, 6 Nm

Remove bolts from top of battery cage mounting assembly

Note

2x bolts, 13mm, 15 Nm

Remove battery cage assembly from vehicle

Remove wiper motor assembly

Note

3x bolts, 10mm, 9 Nm

Disconnect wiper motor assembly

Note

1x connector

Remove coolant reservoir cap

Note

1x cap

Use vacuum suction tool to remove coolant from reservoir

Install coolant reservoir cap

Note

1x cap

Disconnect electrical connector for coolant level sensor

Note

1x connector

Remove coolant reservoir fasteners and wire harness edge clip

Note

4x bolts, 10mm, 6 Nm, 1x edge clip

Clamp and remove coolant hose and move reservoir off to the side

Note

1x coolant hose

Remove A/C hoses from vehicle

Remove harness retaining clip from wiper bracket

Note

1x retaining clip

Remove wiper mount bracket

Note

2x nuts, 13mm, 20 Nm, 2x bolts, 13mm, 20 Nm

Remove fir tree clips securing blue airline to air tank reservoir brackets

Note

2x fir tree clips

Remove bolts securing air tank reservoir brackets to body

Note

4x bolts, 10mm, 6 Nm

Remove air tank from mounting location and set aside

Disconnect A/C compressor logic connector

Note

1x connector

Release edge clip for A/C compressor logic connector

Note

1x clip

Release ground strap from compressor

Note

1x bolt, T25, 7 Nm

Remove both A/C lines from compressor

Note

2x nuts, 10mm, 10 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Disconnect A/C compressor harness at FJB and release cable from drive unit

Note

1x connector, 1x fir tree clip

Remove A/C compressor from vehicle

Note

3x bolts, T30, 10 Nm

Remove compressor NVH cover

Note

1x velcro strap

Raise vehicle fully and lower onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove RH subframe shear plate

Note

3x screws, T20, 6 Nm, 1x nyloc nut, 15mm, 35 Nm, 2x push clips, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove LH subframe shear plate

Note

3x screws, T20, 6 Nm, 1x nyloc nut, 15mm, 35 Nm, 2x push clips, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove mid aero shield

Note

20x bolts, 10mm, 4 Nm, 2x push clips

Remove rear diffuser

Note

2x bolts, 10mm, 3 Nm, 2x bolts, T30, 3 Nm, 4x push clips, 13x tabs, Remove hardware, then pull diffuser rearwards to release tabs

Disconnect AC lines from rear TXV

Note

1x nut, 10mm, 10.5 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove TXV from rear HVAC and let hang by the harness

Note

2x screws, T25, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Note

If any debris is found at the rear TXV inlet, the TXV must be replaced by a new one at a later stage.

Secure TXV adapter to rear HVAC

Note

2x screws, T25, 6 Nm, O-rings OK to reuse if not damaged

Secure AC lines to rear TXV adapter

Note

1x nut, 10mm, 10 Nm, O-rings ok to reuse if not damaged

Remove front aero shield

Note

6x bolts, 10mm, 3 Nm, 14x push clips, Discard 4 rearmost bolts after removal

Remove front fascia skid plate from fascia

Note

6x tabs, 4x bolts, 10mm, 2.8 Nm

Remove desiccant cover from LH side of condenser

Note

1x cover, T50, 4 Nm

Remove snap ring from condenser

Note

1x snap ring

Use the small slide hammer to pull out the inner plug.

Note

Discard the inner plug. To avoid personal injury, eye protection must be worn when performing this operation.

Remove desiccant bag from condenser

Install tooling plug into condenser

Note

Lubricate O-rings, AC flush kit may be supplied with wing nut style plug or modified desiccant screen. Only use this tool: 1492019-31-A

Install snap ring into condenser

Note

Make sure snap ring is seated into groove, Not to be used with wing nut style plug

Lower vehicle partially and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

Remove RH front wheel with battery powered drill

Note

5x nuts, 21mm, 175 Nm

Remove push clips that secure RH front wheelhouse liner to body

Note

14x push clips

Remove nuts that secure RH front wheelhouse liner to the studs on the body

Note

2x nuts, 10mm, 6 Nm

Remove RH front wheelhouse liner from vehicle

Lower vehicle and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Remove nut securing AC lines to EXV

Note

1x nut, 10mm, 12 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove EXV from chiller

Note

2x bolts, 3mm hex, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install.

Note

If any debris is found at the front chiller EXV, the EXV must be replaced by a new one on install.

Release connector lock and disconnect the connector on EXV

Note

1x connector, locking tab

Secure flush adapter to low side compressor line

Note

1x nut, 10mm, 10 Nm, Low side hose is big, O-ring ok to reuse if not damaged

Apply sealer to High pressure adapter threads

Note

Seal the connection with PTFE / Teflon tape

Thread on quick connect fitting to high pressure adapter

Note

Wear appropriate PPE, do not over tighten fitting

Secure flush adapter to high side compressor line

Note

1x nut, 10mm, 10 Nm, High side hose is small, O-ring ok to reuse if not damaged

Secure EXV adapter to chiller

Note

2x bolts, 3mm hex, 6 Nm, O-rings ok to reuse if not damaged

Secure AC lines to EXV adapter

Note

1x nut, 10mm, 12 Nm, O-rings ok to reuse if not damaged

Blue line nipple, Ensure gasket is in place and in good condition

Note

be careful while installing to not damage the gasket

Connect the blue line nipple to the adapter block marked with "Inlet"

Note

Wear appropriate PPE, do not over tight the nipple, gasket can damage. Tight ONLY with hands

Remove the liquid inline filter drier

Note

Remove the filter from the container (the grey filter attached to the flush unit) PR052FM

Remove nipple from filter

Note

Separate Low Pressure nipple from filter

Remove old Teflon tape from the container thread

Note

Old Teflon tape must be removed completely.

Wrap the container nipple with Teflon tape

Note

Use Teflon tape. Make sure that enough tape is applied

Wrap the filter nipple in Teflon tape

Note

Use Teflon tape. Make sure that enough tape is applied

Place 1 copper sealing ring on place. Low pressure nipple

Note

Good to use the old copper ring.

Installed Low pressure nipple on filter

Note

Make sure that enough tape is applied and 1 copper sealing ring in on place. Do not over torque

Place 1 copper sealing ring on place. Inside the filter.

Note

Good to use the old copper ring.

attach the filter to the container

Note

Do not over torque while installing.

Connect the blue line 1 from the flush unit to the adapter 2 block marked with "Inlet"

Note

Wear appropriate PPE, Ensure gasket is on place between 1 hose connector and 2 nipple , Tighten with hands, do not over tighten

Connect the blue line from the AC machine to the flush unit quick connector (on the liquid line filter drier)

Note

Wear appropriate PPE, Ensure gasket is on place, Do not over tighten

Connect the machine High pressure RED connector to adapter block OUTLET

Note

Wear appropriate PPE, Ensure gasket is on place, Do not over tighten

Flush 1. Clamp off EXV

Note

At the Low pressure thick hose

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

Note

Wear appropriate PPE

Flush will take 2 hours

Note

monitor the process from time to time

When flush 1 is finished, unclamp EXV

Note

Remove the clamp from he big hose

Flush 2. Clamp off Rear TXV at the Low Big pressure hose

Note

Behind the front right wheel arch liner.

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

Note

Wear appropriate PPE

Flush will take 2 hours

Note

monitor the process from time to time

Flush 3. Clamp off EXV at the low pressure thick hose.

Note

The rear TXV must still be clamped off at the low big pressure hose at this stage.

Unplug and release TXV connection

Note

1x connector, 1x clip

Remove fasteners securing TXV to evaporator

Note

2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove TXV from A/C lines

Note

1x bolt, 5mm, 20 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Secure TXV adapter to AC lines

Note

1x bolt, 5mm hex, 6 Nm, O-rings ok to reuse if not damaged

Secure AC lines/TXV adapter to evaporator

Note

2x bolts, T30, 6 Nm, O-rings ok to reuse if not damaged

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

Note

Wear appropriate PPE

Flush will take 2 hours

Note

monitor the process from time to time

When flush 3 is finished, unclamp EXV

Note

Remove the clamp from he big hose

After Flush 3 is finished Remove Clamp Rear TXV

Note

Remove Clamp from the Rear TXV blockage

Remove machine hoses from adapter

Note

2x quick release fittings, Wear appropriate PPE

Remove adapter from low side AC line

Note

1x nut, 10mm, 10 Nm, Low side hose is big, Discard o-ring, Wear appropriate PPE

Remove adapter from high side AC line

Note

1x nut, 10mm, 10 Nm, High side hose is big, Discard o-ring, Wear appropriate PPE

Remove fasteners securing TXV adapter to evaporator

Note

2x bolts, T30, 6 Nm, Discard o-rings, Wear appropriate PPE

Remove TXV adapter from AC lines

Note

1x bolt, 5mm hex, 20 Nm, Discard o-rings, Wear appropriate PPE

Remove nut securing AC lines to EXV adapter

Note

1x nut, 10mm, 12 Nm, Discard o-rings, Wear appropriate PPE

Remove EXV adapter from chiller

Note

2x bolts, 3mm hex, 6 Nm, Discard o-rings, Wear appropriate PPE

Remove clips securing RH minion bracket and remove bracket

Note

3x push clips

Remove the RH trunk bracket

Note

2x bolts, T30, 7 Nm, 4x push clips

Remove duct from rear HVAC

Remove bolts that secure rear HVAC duct bracket to body

Note

2x bolts, 10mm, 9 Nm

Release PTC heater connector

Note

1x connector, 1x locking tab

Raise vehicle fully and lower onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Position oil drain container under rear TXV

Disconnect A/C lines from rear TXV adapter

Note

1x nut, 10mm, 10 Nm, Discard O-rings, Wear appropriate PPE, Residual fluid will drain from mating connections into oil container

Remove the oil drain container from under the vehicle

Lower vehicle and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Place absorbent towels and fluid catcher under rear TXV

Blow out low pressure line from AC compressor.

Note

Use caution to not blow too much pressure through the line, Blow out residual fluid until air can be heard coming from the back side of the vehicle

Blow out high pressure line from AC compressor

Note

Use caution to not blow too much pressure through the line, Blow out residual fluid until air can be heard coming from the back side of the vehicle

Remove fluid catcher and absorbent material from under vehicle

Raise vehicle fully and lower onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove TXV adapter from rear HVAC

Note

2x bolts, T25, 6 Nm

Release the drain hose from the nipple on the bottom of the rear HVAC assembly._x000A_

Remove nuts securing rear HVAC to underside of body

Note

2x nuts, 10mm, 8 Nm

Install TXV to rear HVAC

Note

2x bolts, T25, 6 Nm

Lower vehicle and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Release rear HVAC connectors from body harness

Note

2x connectors

Remove bolts securing rear HVAC to body

Note

2x bolts, 10mm, 6 Nm

Release TXV connector from body harness

Note

1x connector

Pull the HVAC assembly upward to remove it from the vehicle

Note

Place on work bench

Remove the foam gasket from the bottom of the HVAC assembly

Note

Reuse if not damaged

Release the TXV valve electrical wire from the rear HVAC assembly.

Note

2x clips

Remove TXV from rear HVAC

Note

2x screws, T25, 6 Nm, Discard O-rings

Install the TXV to rear HVAC (R1234YF)

Note

2x screws, T25, 6 Nm, Install new O-rings.

Note

If any debris is found at the rear TXV inlet, the TXV must be replaced by a new one.

Route TXV harness along HVAC

Note

2x clips

If damaged, install a new foam gasket to the rear HVAC assembly.

Install rear HVAC

Note

Align TXV and mounting studs to corresponding holes

Secure rear HVAC to body

Note

2x bolts, 10mm, 6 Nm

Raise vehicle fully and lower onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Install nuts that secure rear HVAC to underside of vehicle

Note

2x nuts, 10mm, 8 Nm

Reinstall the refrigerant lines to the TXV on the rear HVAC unit and hand tighten nut

Note

1x nut, 10mm, 10.5 Nm, Install new O-rings, Use caution not to pinch O-ring during installation

Torque the A/C lines to the rear TXV

Note

1x nut, 10mm, 10 Nm

Install drain hose to rear HVAC nipple

Install rear diffuser

Note

2x bolts, 10mm, 3 Nm, 2x bolts, T30, 3 Nm, 4x push clips,13x tabs, Secure diffuser tabs first, Install remaining hardware

Hand start the mid aero shield bolts and install the clips

Note

20x bolts, 10mm, 4 Nm, 2x push clips

Install RH shear plate

Note

3x screws, T25, 6 Nm, 35 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nyloc nut, 15mm, Install new nyloc nut

Install LH shear plate

Note

3x screws, T25, 6 Nm, 35 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nyloc nut, 15mm, Install new nyloc nut

Torque mid aero shield bolts

Note

20x bolts, 10mm, 4 Nm

Remove snap ring from condenser

Note

1x snap ring, Not used with wing nut style plug

Use the small slide hammer to pull out the inner tooling plug.

Note

Discard the inner plug. To avoid personal injury, eye protection must be worn when performing this operation.

Install new desiccant bag into condenser

Install new desiccant screen into condenser

Note

Lubricate O-rings

Install snap ring into condenser

Note

Make sure snap ring is seated into groove, Not to be used with wing nut style plug

Install desiccant cover into LH side of condenser

Note

1x cover, T50, 4 Nm

Install front fascia skid plate onto fascia

Note

6x tabs, 4x bolts, 10mm, 2.8 Nm

Install front aero shield

Note

6x bolts, 10mm, 3 Nm, 14x push clips

Lower vehicle partially and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

Install RH front wheelhouse liner on vehicle

Install nuts that secure RH front wheelhouse liner to the studs on the body

Note

2x nuts, 10mm, 6 Nm

Install push clips that secure RH front wheelhouse liner to body

Note

14x push clips

Install RH front wheel with battery powered drill

Note

5x nuts, 21mm, 175 Nm

Lower vehicle until tires are touching the ground

Torque RH front wheel

Note

5x nuts, 21mm, 175 Nm

Install RH front lug nut covers

Note

5x covers

Install charger access panel

Note

11x patch bolts, T20, 2 Nm, Install new patch bolts

Clean area around charger access panel prior to installation of new warranty label

Note

Allow IPA to dry for at least 1 minute

Install new warranty label

Connect PTC connector

Note

1x connector, 1x locking tab

Connect the rear HVAC connectors.

Note

2x connectors

Connect rear TXV connector

Note

1x connector

Install RH duct to rear HVAC

Install the RH trunk bracket

Note

2x bolts, T30, 7 Nm_x000A_4x push clips

Install RH minion bracket and secure with clips

Note

3x push clips

Secure rear HVAC duct bracket to body

Note

2x bolts, 10mm, 9 Nm

Install foam HVAC ducting covering charger access panel_x0009_

Reinstall LH trunk trim bracket and loosely install fastener

Note

1x bolt, T30, 2.5 Nm, 1x push clip

Fold LH 3rd row seat up

Note

Press button located on LH 3rd row seat back assembly near headrest, lift seat back into an upright position

Loosely install bolt securing front edge of LH trunk trim bracket

Note

1x bolt, T30, 2.5 Nm

Install LH minion bracket into position and install all clips

Note

3x push clips

Tighten fasteners securing LH trunk trim bracket

Note

2x bolts, T30, 2.5 Nm, 1x push clip

Fold LH 3rd row seat down

Install LH mid zone C-pillar bracket and install fasteners

Note

2x screws, T20, 2.5 Nm, 3x push clips, Need to secure 2x edge clips for charge port release cables as well

Reinstall LH trunk side carpet panel

Note

2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel. Use caution not to pinch Rear PTC harness (see picture)

Install clips securing LH rear trunk side carpet panel to bracket

Note

5x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Verify charge port mechanical release cable is in proper position in trunk side carpet panel

Install LH lower C-pillar and secure clips along front edge

Note

9x clips, 1x magnet

Secure clips at rear edge of LH C-pillar lower panel

Note

2x clips, 1x magnet

Install fasteners securing C-pillar lower panel to LH parcel shelf support

Note

2x screws, T20, 2 Nm

Reinstall RH trunk side carpet panel

Note

Use caution not to pinch Rear PTC harness

Reinstall clips securing RH rear trunk side carpet panel to bracket

Note

3x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Install RH C-pillar lower panel and secure clips along front edge

Note

9x clips, 1x magnet

Secure clips holding rear edge of RH C-pillar lower panel to rear trunk side carpet panel

Note

3x clips, 1x magnet

Install fasteners securing C-pillar lower panel to RH parcel shelf support

Note

2x screws, T20, 2 Nm

Install trunk side nub onto RH lower C-pillar

Note

3x tabs, 1x clip

Install RH upper C-pillar trim panel

Note

6x clips

Install fasteners securing RH upper C-pillar trim panel

Note

1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Install new T25 fastener

Install RH C-pillar mid trim

Note

9x clips, Install front section first, then work around to rear

Install screw securing RH C-pillar mid trim

Note

1x screw, T20, 2 Nm

Install LH upper C-pillar trim panel

Note

6x clips

Install fasteners securing LH upper C-pillar trim panel

Note

1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm

Install trunk side nub to lower C-pillar

Note

3x tabs, 1x clip

Install LH C-pillar mid trim and secure clips

Note

9x clips, Install front section first, then work around to rear

Install screw securing LH C-pillar mid trim

Note

1x screw, T20, 2 Nm

Reinstall front lower carpet trim panel

Note

Secure 3rd row seat wiring harnesses to panel

Install rear load floor support

Note

4x push clips, 2x clips

Install trunk board

Install rear trunk sill trim

Note

4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts

Install LH trunk sill side trim

Note

4x clips

Install RH trunk sill side trim

Note

4x clips

Install rear load floor

Fold 3rd row seats up

Close liftgate

Install bolt securing front of LH lower C-pillar

Note

1x patch bolt, T25, 2.5 Nm, Install new patch bolt

Install LH welcome plate

Note

8x clips

Move LH 2nd row seat from the easy entry position to the regular upright seating position

Note

Slide seat track backwards by pushing towards rear of vehicle, Fold upper seat backwards until locked in an upright position

Secure RH lower C-pillar trim to body

Note

1x patch screw, T25, 2.5 Nm, Install new screw

Install RH welcome plate

Note

8x clips

Move RH 2nd row seat out of easy entry position

Install compressor NVH cover to new compressor

Note

1x velcro strap, Do not drain oil

Install EXV to chiller

Note

2x bolts, 3mm hex, 6 Nm, Install new O-rings

Note

If any debris was found at the EXV, replace the EXV by a new one.

Secure AC lines to EXV

Note

1x nut, 10mm, 12 Nm, Install new O-rings

Connect EXV coil and secure lock

Note

1x connector, locking tab

Secure AC lines to TXV (R1234YF)

Note

1x bolt, 5mm hex, 20 Nm, Install new O-rings

Note

If any debris is found at the front TXV, replace the TXV by a new one.

Install bolts securing TXV (R1234YF) to evaporator

Note

2x bolts, T30, 6 Nm, Install new O-rings

Connect the TXV connector.

Install A/C compressor

Note

3x bolts, T30, 10 Nm

Install both A/C lines to compressor

Note

2x nuts, 10mm, 10 Nm, Install new O-rings

Install ground strap to compressor

Note

1x bolt, T25, 7 Nm

Connect A/C compressor harness to FJB and install cable fir tree to drive unit

Note

1x connector, 1x fir tree clip _x000A_

Make low voltage connection to compressor

Note

1x connector

Secure edge clip to A/C compressor bracket

Note

1x clip

Connect coolant hose to reservoir and remove hose clamp

Note

1x coolant hose

Install fasteners securing coolant reservoir to shock tower cross member

Note

4x bolts, 10mm, 6 Nm

Connect coolant reservoir level sensor

Note

1x connector

Top off coolant reservoir

Note

Ensure coolant is filled to nominal level

Position air tank into mounting location

Install bolts securing air tank reservoir brackets to vehicle body

Note

4x bolts, 10mm, 6 Nm

Install fir tree clips securing blue airline to air tank reservoir brackets

Note

2x fir tree clips

Install wiper mount bracket

Note

2x nuts, 13mm, 20 Nm, 2x bolts, 13mm, 20 Nm

Install 12V harness to center support bracket

Install wiper motor assembly

Note

3x bolts, 10mm, 9 Nm

Install HEPA filter duct

Note

1x push clip

Install battery cage assembly into vehicle

Install bolts into top of battery cage assembly

Note

2x bolts, 13mm, 15 Nm

Install bolts in bottom of battery cage assembly

Note

2x bolts, 10mm, 6 Nm

Install plastic harness clip

Note

1x clip

Install clip onto battery cage

Note

1x barrel clip

Install edge clips onto battery cage

Note

2x edge clips

Install battery vent tube back into battery

Note

1x vent tube

Connect 12V positive terminal

Note

1x nut, 10mm, 5 Nm

Install positive terminal cover

Connect first responder loop and then 12V negative terminal.

Note

1x connector, 1x nut, 10mm, 5 Nm

Connect a laptop to the diagnostic port of the vehicle, and then use Toolbox 3 to locally connect to the vehicle. See Toolbox 3 (Connect and Disconnect).

Unlock the vehicle gateway for diagnostic communication. See Gateway Unlock.

Using Toolbox 3:

Select the Actions tab and search for "Fluid fill drain"
Select the ODIN routine PROC_THC_X_FLUID-FILL-DRAINvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Fluid Fill/Drain, and then click on the link of the routine.
Under "Fluid Fill Target, select "Refrigerant".
Click RUN, and allow the routine to complete.

Connect hoses to vehicle and perform A/C vacuum and leak test

Note

(Touch time only) 30 minute vacuum, 10 minute leak test. Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports.