31/05/2024 10:53:43

HV Harness - Charger to Rear PTC Heater (Remove and Replace)

Correction Code 44502002

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Warning
Only technicians who have been trained in High Voltage (HV) Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper Personal Protective Equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn any time a high voltage cable is handled. Refer to Tech Note TN-15-92-003, "High Voltage Awareness Care Points" for additional safety information.

Removal

  1. Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure
  2. Remove the RH rear trunk side trim (refer to procedure).
  3. Remove the rear trunk wall trim (refer to procedure).
  4. Disconnect the HV cable from the charger.
  5. Disconnect the HV cable from the rear of the PTC heater.
  6. Release the barrel clips (x2) that secure the HV cable to the studs on the vehicle.
  7. Release the fir tree clips (x3) that secure the HV cable to the rear trunk wall.
  8. Remove the HV cables from the vehicle.

Installation

Installation procedure is the reverse of removal, except for the following:

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CAUTION
Replace any broken clips.