26/03/2024 09:07:49

Harness - Fascia - Front (Remove and Replace)

Correction code 17101002

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

Open LH front door
Raise and support vehicle

Note
Set air suspension to Jack Mode, Via Controls > Service > Jack Mode, Raise lift until arms contact the lift points
Open hood

Note
Via center display > Controls > Front Trunk
Remove underhood aprons

Note
4x aprons, LH and RH aprons have 1x clip each
Raise vehicle partially and lower onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove clips and pull back on LH front wheelhouse liner

Note
4x push clips
Remove clip securing LH wheel fairing

Note
1x push clip
Remove bolts securing LH wheel fairing

Note
2x bolts, 10mm, 1.5 Nm
Release clips securing the front half of the LH front fender garnish

Note
8x clips, Be cautious of parking sensor
Disconnect LH fender garnish parking sensor

Note
1x connector, Pull red tab to disengage lock
Release clips securing rear half of LH front garnish and remove from vehicle

Note
5x clips
Remove screw securing LH fascia to fender

Note
1x screw, T25, 1.5 Nm
Remove clips and pull back on RH front wheelhouse liner

Note
4x push clips
Remove clip securing RH front wheel fairing

Note
1x push clip
Remove bolts securing RH front wheel fairing

Note
2x bolts, 10mm, 1.5 Nm
Release clips securing the front half of the RH front fender garnish

Note
8x clips, Be cautious of park sensor
Disconnect LH parking sensor

Note
1x connector
Release clips securing rear half of RH front garnish and remove from vehicle

Note
5x clips
Remove screw securing RH fascia to fender

Note
1x screw, T25, 1.5 Nm
Raise vehicle fully and lower onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove clips securing fascia to lower front aero shield

Note
11x push clips
Remove fasteners securing fascia to lower front aero shield

Note
2x bolts, 10mm, 3 Nm
Lower vehicle fully

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Remove bolts securing fascia to upper grill

Note
2x bolts, 10mm, 4 Nm
Remove front fascia assembly

Note
2x clips, 1x connector, Place fascia onto padded surface, Recommend assistance
Place fascia on padded surface

Note
Ensure the front of the fascia is facing down
Remove the bolt securing the LH wheelhouse duct to the LH fascia lamp assembly

Note
1x bolt, 10mm, 2.5 Nm
Lift the LH wheelhouse duct to gain access to the LH fascia lamp assembly connector and disconnect the LH fascia lamp

Note
1x connector
Disconnect the LH outer parking sensor

Note
1x connector
Disconnect the LH inner parking sensor

Note
1x connector
Disconnect the RH inner parking sensor

Note
1x connector
Disconnect the RH outer parking sensor

Note
1x connector
Remove the fastener securing the RH wheelhouse duct to the RH fascia lamp assembly

Note
1x bolt, 10mm, 2.5 Nm
Lift the RH wheelhouse duct to gain access to the RH fascia lamp assembly connector and disconnect the RH fascia lamp

Note
1x connector
Remove the white harness retaining clip from the RH fascia lamp assembly

Note
1x clip
Remove the harness retaining fir tree clip from the RH fascia lamp assembly

Note
1x fir tree clip
Remove fascia harness from the 6 anchor locations etched on the surface of the fascia

Note
6x anchors
Remove any residual adhesive from the 6 anchor points on the surface of the fascia and clean with IPA

Note
6x anchors

Install

Place the harness into the front fascia for installation
Install the white retaining clip securing front fascia harness on the LH fascia lamp assembly

Note
1x clip
Install the fir tree clip securing front fascia harness on the LH fascia lamp assembly

Note
1x fir tree clip
Install the retaining clip securing front fascia harness at the upper section of the LH wheelhouse duct

Note
1x clip
Install the retaining clip securing front fascia harness at the upper section of the RH wheelhouse duct

Note
1x clip
Install fascia harness to the 6 anchor locations etched on the surface

Note
6x anchors, Peel the backing off the double sided tape and apply pressure to the tape once in position, Ensure the tape is wet out properly
Install the fir tree clip securing front fascia harness on the RH fascia lamp assembly

Note
1x fir tree clip
Install the white retaining clip securing front fascia harness on the RH fascia lamp assembly

Note
1x clip
Install the fastener securing the LH wheelhouse duct to the LH fascia lamp assembly

Note
1x bolt, 10mm, 2.5 Nm
Connect the RH fascia lamp assembly

Note
1x connector
Connect the RH outer parking sensor

Note
1x connector
Connect the RH inner parking sensor

Note
1x connector
Connect the LH inner parking sensor

Note
1x connector
Connect the LH outer parking sensor

Note
1x connector
Connect the LH fascia lamp assembly

Note
1x connector
Install front fascia assembly to vehicle

Note
1x connector, Recommend assistance
Install bolts securing fascia to upper grill

Note
2x bolts, 10mm, 4 Nm
Raise vehicle fully and lower onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground, Always lower the lift arms onto the locks after raising the vehicle
Install clips securing fascia to lower front aero shield

Note
11x push clips, Indicated in red
Install fasteners securing fascia to lower front aero shield

Note
2x bolts, 10mm, 3 Nm
Lower vehicle partially and set lift onto locks

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Install screw securing RH fascia to fender

Note
1x screw, T25, 1.5 Nm
Install rear half of the RH front fender garnish

Note
5x clips
Connect RH front fender garnish parking sensor

Note
1x connector
Install the front half of the RH front garnish

Note
8x clips, Be cautious of parking sensor, Be sure to align fender ducts
Secure bolts for RH front wheel fairing

Note
2x bolts, 10mm, 1.5 Nm
Secure clip for RH front wheel fairing

Note
1x push clip
Fully secure RH front wheelhouse liner to fender garnish

Note
4x push clips
Install screw securing LH fascia to fender

Note
1x screw, T25, 1.5 Nm
Install rear half of LH front fender garnish

Note
5x clips
Connect RH front fender garnish parking sensor

Note
1x connector
Install front half of LH front garnish

Note
8x clips, Be cautious of parking sensor, Be sure to align fender ducts
Install bolts securing LH front wheel fairing to front aero shield

Note
2x bolts, 10mm, 1.5 Nm
Install clip securing LH front wheel fairing to front aero shield

Note
1x push clip
Fully secure LH front wheelhouse liner to fender garnish

Note
4x push clips
Lower vehicle fully
Install under hood aprons

Note
4x aprons
Close hood
Remove vehicle from lift

Note
Lower rack arms fully and move them from under vehicle, Remove air suspension from "Jack Mode", Via Controls > Service > Jack Mode
Close LH front door