Correction Code 33010905

1. Open LH front door.

   

2. Raise and support vehicle.
   Note

   Set air suspension to Jack Mode, Via Controls > Service > Jack Mode, Raise lift until arms contact the lift points

   

   

3. Remove RH front lug nut covers (x5).

   

4. Loosen RH front lug nuts.
   Note

   5x nuts, 21mm, 175 Nm

   

5. Remove LH front lug nut covers (x5).

   

6. Loosen LH front lug nuts.
   Note

   5x nuts, 21mm, 175 Nm

   

7. Raise vehicle partially and lower onto locks.
   Note

   Set vehicle to comfortable working height, make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.

   

   

8. Remove RH front wheel.
   Note

   5x nuts, 21mm, 175 Nm

   

9. Remove LH front wheel.
   Note

   5x nuts, 21mm, 175 Nm

   

10. Turn front wheels fully right.

    

11. Remove pins and anti-rattle spring from LH front caliper.
    Note

    Hold spring while removing pin, Remove upper pin first, Air hammer may be required to remove stuck pins

    

    

12. Press inner and outer brake pads out to push caliper pistons back into LH front caliper.
    Note

    Wrap a shop rag around the caliper to protect the finish if using pliers, Air hammer may be required to free stuck pads

    

    

13. Remove brake pads from LH front caliper.
    Note

    Puller or air hammer may be required to free stuck pads

    

    

14. Use hand brush and brake cleaner to clean LH front caliper pad slides and pistons.
    Note

    Use nylon brush on painted calipers, Allow brake cleaner to dry, replace caliper if excessive corrosion is found.

    

15. Apply Silaramic lubricant to both LH front inner and outer pads on caliper pad slides.
    Note

    keep lubricant off pad friction material, only on backing plate.

    

16. Use hand brush and brake cleaner to clean LH front caliper pins and anti-rattle spring.
    Note

    Replace pins and spring if there is excessive corrosion or damage to components.

    

17. Install LH front inner and outer brake pads.
    Note

    Do not allow any lubricant to get onto friction surfaces, Clean friction surfaces with brake cleaner if necessary.

    

18. Install anti-rattle spring and caliper pins for LH front caliper.
    Note

    Install lower pin first, make sure both pins are fully seated.

    

19. Center front wheels.

    

20. Remove bolts securing LH rear brake caliper to knuckle.
    Note

    2x bolts, 18mm, 120 Nm, Support the caliper with “S” hook.

    

    

21. Remove LH front brake caliper from LH front knuckle assembly and hang.
    Note

    Support the caliper with “S” hook

    

22. Remove bolt securing brake rotor to hub and bearing assembly.
    Note

    1x bolt, T45, 17 Nm, Discard patch bolt after removal.

    

    

23. Remove brake rotor from hub and bearing assembly.

    

24. Install LH front brake rotor onto hub and bearing assembly.
    Note

    Align bolt hole in rotor to hub for next step.

    

25. Install bolt securing brake rotor to hub and bearing assembly.
    Note

    1x bolt, T45, 17 Nm, Install new patch bolt

    

    

26. Remove LH front brake caliper from brake caliper S-hook.

    

27. Position and install LH front brake caliper onto LH front knuckle assembly.
    Note

    2x bolts, 18mm, 120 Nm

    

28. Install LH front wheel.
    Note

    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

    

29. Turn front wheels fully to the left.

    

30. Remove pins and anti-rattle spring from RH front caliper.
    Note

    Hold spring while removing pin, Remove upper pin first, Air hammer may be required to remove stuck pins

    

31. Press inner and outer brake pads out to push caliper pistons back into RH front caliper.
    Note

    Wrap a shop rag around the caliper to protect the finish if using pliers, Air hammer may be required to free stuck pads

    

32. Remove brake pads from RH front caliper.
    Note

    Puller or air hammer may be required to free stuck pads

    

33. Use hand brush and brake cleaner to clean RH front caliper pad slides and pistons.
    Note

    Use nylon brush on painted calipers, Allow brake cleaner to dry, Replace caliper if excessive corrosion is found

    

34. Apply Silaramic lubricant to both RH front inner and outer pads on caliper pad slides.
    Note

    keep lubricant off pad friction material, only on backing plate

    

35. Use hand brush and brake cleaner to clean RH front caliper pins and anti-rattle spring.
    Note

    Replace pins and spring if there is excessive corrosion or damage to components

    

36. Install RH front inner and outer brake pads.
    Note

    Do not allow any lubricant to get onto friction surfaces, Clean friction surfaces with brake cleaner if necessary

    

37. Install anti-rattle spring and caliper pins for RH front caliper.
    Note

    Install lower pin first, Make sure both pins are fully seated

    

38. Center front wheels.

    

39. Remove the bolts securing the RH front brake caliper to the knuckle.
    Note

    2x bolts, 18mm, 120 Nm

    

40. Remove the RH front brake caliper from the knuckle and hang.

    

41. Remove bolt securing brake rotor to hub and bearing assembly.
    Note

    1x bolt, T45, 17 Nm, Discard patch bolt after removal

    

    

42. Remove brake rotor from hub and bearing assembly.

    

43. Install LH front brake rotor onto hub and bearing assembly.
    Note

    Align bolt hole in rotor to hub for next step

    

44. Install bolt securing brake rotor to hub and bearing assembly.
    Note

    1x bolt, T45, 17 Nm, Install new patch bolt

    

    

45. Remove the RH front brake caliper from the S-hook.

    

46. Position and install RH front brake caliper onto RH front knuckle assembly.
    Note

    2x bolts, 18mm, 120 Nm

    

47. Install RH front wheel.
    Note

    5x nuts, 21mm, 175 Nm, Thread nuts on by hand

    

48. Lower vehicle until tires are touching ground.
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

    

49. Torque LH front wheel.
    Note

    5x nuts, 21mm, 175 Nm

    

50. Install LH front lug nut covers (x5).

    

51. Torque RH front wheel.
    Note

    5x nuts, 21mm, 175 Nm

    

52. Install RH front lug nut covers (x5).

    

53. Remove vehicle from lift.
    Note

    Lower rack arms fully and move them from under vehicle, Remove air suspension from "Jack Mode", Via Controls > Service > Jack Mode

    

    

54. Pump the brake pedal a few times to ensure the pedal feels normal.
    Note

    Check for a short, firm travel when the brakes are applied, If the brake pedal is soft, bleed the complete system

    

55. Close LH front door.

    

56. Perform a road test using a series of ABS-active stops and ensure proper brake pedal feel and performance.
    Note

    If the brake pedal is soft, bleed the complete system