11/04/2024 00:51:07

Windshield (Vehicles with 2nd Generation or Later Autopilot Hardware) (Remove and Install)

Correction code 10200301 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See to make sure wearing proper PPE when performing the below procedure.

  • 2024-04-11: Added a step of cleaning the windshield, especially the forward-facing camera area, to ensure a clear view of the forward-facing camera.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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CAUTION
For Europe only: Only technicians who have been trained in working with diisocyanates and have completed all required certification courses are permitted to perform procedures using urethane and other products containing diisocyanates. Proper personal protective equipment (PPE) must be worn when working with products containing diisocyanates.

Remove

  1. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Front Trunk
  2. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, If the vehicle does not have a Schrader fill valve, install it now. See Fill Valve - Air (Retrofit). Then continue to the next step. If the vehicle has a Schrader fill valve, continue to the next step.
  3. Remove LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 1x fir tree clip
  4. Remove RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 1x fir tree clip
  5. Remove LH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 35 Nm, Disconnect washer hoses at cowl
  6. Remove RH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 17mm, 35 Nm, Disconnect washer hoses at cowl
  7. Remove LH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  8. Remove RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  9. Remove cowl
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips, 1x windshield washer hose, 1x drain hose clamp, 1x first responder loop connector clip
  10. Remove frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  11. Remove underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  12. Remove HEPA filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up from bottom and pull out
  13. Open both falcon doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Falcon door icons
  14. Remove LH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
  15. Remove bolts securing LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  16. Remove bolts securing LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  17. Remove bolts securing LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  18. Remove the LH side upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  19. Disconnect LH side sun visor connector and release clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector
  20. Remove the LH sun visor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm
  21. Remove RH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
  22. Remove bolts securing RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  23. Remove bolts securing RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  24. Remove bolts securing RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  25. Remove RH upper A-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x datums, 7x tabs, 2x clips, Release rear of trim then disconnect connectors, Release tabs upward from IP sub assembly and lower trim
  26. Remove RH sun visor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm
  27. Disconnect windshield connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Located under RH upper A-pillar
  28. Secure windshield connectors onto glass
  29. Release front of headliner from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 3x clips, Prevents damage from cutting tool
  30. Apply tape onto leading edge of headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    Prevents damage from cutting tool
  31. Place rolled up towels between front headliner and body to create space
    Informational PurposesAn informational icon, calling your attention
    Note
    2x towels
  32. Remove rear view mirror lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4 tabs, Pull down at an angle to release the tabs
  33. Disconnect rear view mirror connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  34. Remove triple cam rear view mirror cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T10, 0.8 Nm, Pull down to release clips
  35. Disconnect humidity sensor and heating element connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  36. Remove inline triple cam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T10, 3 Nm
  37. Remove 12V OHC cover assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Cover assembly is clipped into windshield harness bracket
  38. Remove windshield harness from windshield bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    Use plastic trim tool to release harness from windshield bracket
  39. Remove triple camera glare shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T10, 0.8 Nm
  40. Apply tape onto exterior A-pillars
    Informational PurposesAn informational icon, calling your attention
    Note
    Prevents damage from cutting tool
  41. Cut length of square wire
  42. Secure wire to starter tool and push tool through urethane at lower RH side
  43. Remove wire from starter tool and secure to T-handles
  44. Pull wire starter tool back through into vehicle
  45. Use T-handles to cut urethane securing windshield to body
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution around two small datums at top of windshield, Use protective material to prevent damage to the speaker grill, heated wiper grid area, and VIN plate, Maintain downward angle near RH side of front edge to avoid contacting heater grid solder points
  46. Cut square wire and remove from vehicle and T-handles
  47. Secure suction cups onto windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x suction cups each side
  48. Remove windshield from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Partially close hood for clearance, Gently position glass onto bench
  49. Remove suction cups from windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x suction cups each side
  50. Inspect windshield for any damage that is not reworkable
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace windshield if there is any damage that can not be rectified. Damages include: cracked glass, damaged heater grids, damaged/separating triple camera mount
  51. Clean and remove old adhesive from the windshield frame
  52. Remove tape from exterior A-pillars and headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect paint and headliner for damage, Apply touch-up paint as needed

Windshield Preparation

  1. Remove urethane bead and windshield seals from glass
  2. Remove damaged datums
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, inside of upper corners
  3. Clean double sided tape residue
    Informational PurposesAn informational icon, calling your attention
    Note
    if needed, an eraser wheel can be used.
  4. Clean all mating surfaces with isopropyl alcohol
  5. Check continuity of wiper heater grid
    Informational PurposesAn informational icon, calling your attention
    Note
    All resistances @23degC. Tolerance +/-15%,HWA (single circuit pre-03/2016): 1.45ohmsHWA (dual circuit post-03/2016): R1HWA: 1.52ohmsR2HWA: 1.54ohms
  6. Check continuity of Heated camera area
    Informational PurposesAn informational icon, calling your attention
    Note
    All resistances @23degC. Tolerance +/-15%, HCA 7.44ohms
  7. Install windshield lower lip seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow windshield alignment marks at lower corners of glass
  8. Install windshield edge seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow windshield alignment marks at upper corners of glass. Start from one corner and peel tape as you apply inch by inch to ensure proper fitment.
  9. Install LH side datum
  10. Install RH side datum
  11. Tape wiper heater area connectors to glass
  12. Install suction cups
    Informational PurposesAn informational icon, calling your attention
    Note
    x2 on each side
  13. Position windshield onto vehicle for dry-fit
  14. Visually inspect the lip and edge seal
  15. Remove glass from vehicle
  16. Perform any adjustments for new windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Add net pads if necessary; No time recorded as it was not necessary during validation

Install

  1. Clean the windshield as needed. Take special caution to the forward-facing camera area to ensure a clear view of the forward-facing camera. See Clear Forward Camera View (Precision Cleaning Of Inboard Windshield).
  2. Clean primer path on windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure inside of glass is clean and smudge free near VIN plate as it won't be accessible once installed
  3. Apply urethane primer to windshield and vehicle body along old urethane path
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to add primer over any areas that were scratched during windshield removal. Allow primer to dry before applying urethane.
  4. Prepare caulking gun and urethane
    Informational PurposesAn informational icon, calling your attention
    Note
    Opening must be 8mm wide and 14mm tall
  5. Apply urethane following primer path on windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure urethane breaks overlap 1 inch, Use IPA wipes to merge urethane breaks
  6. Install windshield onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Align glass and apply pressure to all four corners
  7. Check gap and flushness between windshield and body and front roof applique
    Informational PurposesAn informational icon, calling your attention
    Note
    Use current CVIS specifications: https://confluence.teslamotors.com/display/CVIS/Model+X+Exterior+Gap+and+Flush+Interface+Deviations
  8. Secure windshield onto body and front roof applique
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply tape
  9. Install triple camera glare shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T10, 0.8 Nm
  10. Install windshield harness to harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    Align and secure harness onto windshield bracket
  11. Install 12V OHC cover assembly
  12. Install inline triple camera and bracket assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T10, 0.8 Nm
  13. Connect windshield harness to humidity sensor and heating element
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure to glare shield
  14. Install triple cam rear view mirror cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T10, 0.8 Nm, 2x clips, 2x tabs, Push up to secure clips
  15. Connect rear view mirror connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  16. Install rear view mirror lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  17. Remove towels and tape from headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x towels
  18. Secure front of headliner onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 3x clips
  19. Connect windshield connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Located under RH upper A-pillar
  20. Install RH sun visor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm, 1x edge clip, 1x connector
  21. Install RH A-pillar upper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 5 Nm2x bolts, 10mm, 5 Nm1x screw, T20, 2 Nm
  22. Install RH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Insert tabs and slide bezel toward rear of vehicle then secure clips
  23. Install LH sun visor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm, 1x edge clip, 1x connector
  24. Install LH A-pillar upper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm 5 Nm, 2x bolts, 10mm, 5 Nm1x screw, T20, 2 Nm
  25. Install LH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Insert tabs and slide bezel toward rear of vehicle then secure clips
  26. Install cowl panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plastic guard from lower windshield seal
  27. Install wiper arms and re-connect windshield washer hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 17mm, 35 Nm, 2x washer hoses
  28. Install lower LH and RH windshield trim
  29. Install HEPA filter housing
  30. Install underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  31. Install frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  32. Install under hood aprons
    Informational PurposesAn informational icon, calling your attention
    Note
    4x aprons
  33. Close passenger doors and hood
  34. Perform a forward facing camera pitch verification. See Camera - Forward Facing (Pitch Verification).
  35. Disconnect laptop from vehicle and install storage cubby
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connect, 2x clips, Ensure diagnostic cables are tucked into the appropriate position