21/12/2023 14:36:56
Harness - Body (Remove and Replace) (LHD)
Correction Code 17015232
- 2023-03-28: Updated procedure according to the latest time study.
Removal
-
Open LH front door
-
Place air suspension into "Jack
Mode"
NoteUsing MCU touchscreen > Controls > Suspension > Jack Mode
-
Place vehicle into "Tow
Mode"
NoteVia Controls > ''Service''
-
Open all doors and liftgate
NoteUsing MCU touchscreen > Controls > Trunk , touchscreen > Controls > Front doors
-
Open glove box
NoteRelease button on RH side of MCU bezel
-
Move LH front seat forward
-
Remove LH front seat rear
fasteners
Note2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
-
Move LH front seat backward
-
Remove LH front seat front
fasteners
Note2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
-
Move RH front seat forward
-
Remove RH front seat rear
fasteners
Note2x bolts, T45+, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
-
Move RH front seat backward
-
Remove RH front seat front
fasteners
Note2x bolts, T45, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
-
Fold down RH 3rd row seat
NotePress button located on RH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
-
Fold down LH 3rd row seat
NotePress button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
-
Remove rear load floor
-
Remove trunk board
-
Remove trunk floor carpet
-
Fold 3rd row seats up
-
Open hood
NoteVia center display > Controls > Front Trunk
-
Power down vehicle
NoteVia center display > Controls > Safety > Power Off
-
Remove underhood aprons
Note4x aprons, LH and RH aprons have 1x clip each
-
Remove frunk carpet
Note2x connectors
-
Remove underhood storage
unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
-
Remove HEPA filter
NoteLift up from bottom and pull out
-
Disconnect 12V negative terminal
and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
-
Disconnect LH front seat
harness
Note1x connector,1 clip
-
Remove LH front seat from
vehicle
NoteRecommend Assistance, Caution: Do not damage other components
-
Disconnect RH front seat
harness
Note1x connector, 1x clip
-
Remove RH front seat from
vehicle
NoteRecommend Assistance, Caution: Do not damage other components
-
Disconnect 3rd row seat
electrical connectors
Note2x connectors
-
Disconnect 3rd row seat cushion
Note5x connectors
-
Lift 3rd row lower cushion
Note3x clips
-
Remove 3rd row seats front bolts
Note4x bolts, T45, 34 Nm, discard patch bolts
-
Remove 3rd row seats rear bolts
Note4x bolts, T45, 34 Nm, discard patch bolts
-
Remove 3rd row seat from
vehicle
NoteRecommend assistance
-
Remove 3rd row floor carpet
NoteCarefully pull up
-
Apply tape to LH racetrack to
avoid damage
-
Remove LH trunk sill side
trim
Note4x clips, replace any broken clips
-
Remove screw securing LH C-pillar
mid trim
Note1x screw, T20, 2 Nm
-
Release clips securing LH
C-pillar mid trim and remove
Note9x clips
-
Remove fasteners securing LH
upper C-pillar trim panel
Note1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
-
Release clips and remove LH upper
C-pillar trim panel
Note6x clips, 2 clips along front edge and 4 clips along top edge
-
Remove screws securing C-pillar
lower panel to LH parcel shelf support
Note2x screws, T20, 2 Nm
-
Remove LH rear welcome
plate
Note8x clips
-
Remove front screw securing LH
lower C-pillar
Note1x screw, T25, 2.5 Nm, Discard patch bolt
-
Release clips securing LH
C-pillar lower panel along front edge and remove panel
Note9x clips, 1x magnet
-
Remove LH rear door sill
trim
Note1x bolt, T25, 2x clips, 2.5 Nm. Discard bolt after removal
-
Release LH front door seal from
lower door sill
-
Remove LH front lower door
sill
Note8x clips, 3x datums
-
Remove LH IP side cover
Note5x clips
-
Remove LH lower A-pillar
trim
Note1x bolt, T25, 5 Nm, 4x clips
-
Remove LH sunvisor bezel
Note6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
-
Remove bolts securing LH upper
A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
-
Remove LH upper A-pillar from
vehicle
Note1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
-
Remove bolts securing LH lower
B-pillar
Note7x clips, 2x bolts, T25, 3 Nm
-
Release upper portion of LH lower
B-pillar to LH upper B-pillar
Note5x clips
-
Remove bolts securing LH upper
B-pillar
Note2x bolts, T25, 3 Nm,3x clips
-
Release LH upper B-pillar from
body
Note3x clips, 2x magnets
-
Disconnect LH B-pillar switch and
temp sensor
Note2x black connector
-
Move LH upper B-pillar
aside
-
Pull back lower seal on LH
B-Pillar applique and remove screws securing LH B-Pillar applique
Note2x bolts, T25, 3 Nm
-
Release retaining clip securing
the LH B-Pillar applique to the body
Note1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind LH applique seal and twist to release clip
-
Release the LH B-Pillar applique
from the body
NotePull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
-
Disconnect LH B-Pillar camera
connector
Note1x connector, Hold LH B-Pillar applique away from body to gain better access to the camera connector
-
Remove LH B-Pillar applique from
vehicle
NoteRelease B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
-
Apply tape to the RH racetrack to
avoid damage
-
Remove RH trunk sill side
trim
Note4x clips, replace any broken clips
-
Remove screw securing RH C-pillar
mid trim
Note1x screw, T20, 2 Nm
-
Release clips securing RH
C-pillar mid trim and remove
Note9x clips
-
Remove fasteners securing RH
upper C-pillar trim panel
Note1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Discard T25 fastener after removal
-
Release clips and remove RH upper
C-pillar trim panel
Note6x clips
-
Remove fasteners securing
C-pillar lower panel to RH parcel shelf support
Note2x screws, T20, 2 Nm
-
Remove RH rear welcome
plate
Note8x clips
-
Remove front screw securing RH
lower C-pillar
Note1x screw, T25, 2.5 Nm
-
Release clips securing RH
C-pillar lower panel along front edge and remove panel
Note9x clips, 1x magnet
-
Remove RH rear door sill
trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
-
Remove RH front door sill trim
panel
Note8x clips, 3x datums
-
Remove RH IP side cover
Note5x clips
-
Release RH front door seal from
lower door sill
-
Remove RH lower A-pillar
trim
Note1x bolt, T25, 5 Nm, 4x clips
-
Remove RH sunvisor bezel
Note6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
-
Remove bolts securing RH upper
A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
-
Remove RH upper A-pillar from
vehicle
Note1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
-
Remove bolts securing RH lower
B-pillar
Note2x bolts, T25, 3 Nm, 7x clips
-
Release upper portion of RH lower
B-pillar to RH upper B-pillar
Note5x clips
-
Remove bolts securing RH upper
B-pillar
Note2x bolts, T25, 3 Nm,3x clips
-
Release RH upper B-pillar from
body
Note4x clips, 1 magnet
-
Disconnect RH B-pillar switch and
temp sensor
Note2x black connectors
-
Move RH upper B-pillar
aside
-
Pull back lower seal on RH side
and remove screws securing RH applique
Note2x bolts, T25, 3 Nm
-
Release retaining clip securing
the RH B-Pillar applique to the body
Note1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind RH applique seal and twist to release clip
-
Release the RH B-Pillar applique
from the body
Note1x tab, Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
-
Hold RH applique away from body
and disconnect camera harness connector
Note1x connector
-
Remove LH B-Pillar applique from
vehicle
NoteRelease B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
-
Remove IP cubby
Note2x clips
-
Open the rear cup holder
-
Pop out rear air outlet trim
panel
Note4x clips
-
Disconnect the USB ports from the
trim panel
Note2x connectors
-
Remove the rear cupholder trim
panel
NoteSlide up to remove
-
Close rear cup holder
-
Release the rear center console
trim panel
Note8x clips
-
Disconnect the harnesses from the
module at rear trim panel
Note6x connectors
-
Release the RH center console
side trim panel
Note13x clips
-
Release the LH center console
side trim panel
Note13x clips
-
Remove LH center console closeout
extension
Note6x clips
-
Remove RH center console closeout
extension
Note6x clips
-
Remove the front cup holder
dividers, then remove the rubber mat at the base of the console
-
Disconnect center console harness
Note6x connectors
-
Remove the bolts securing center
console assembly
Note1x screw, T20, 2 Nm, 6x bolts, 10mm, 5 Nm
-
Remove center console from
vehicle
NoteRecommend assistance
-
Remove LH inner seat riser trim
covers
Note2x clips, Remove inner outboard cover first then inner inboard cover
-
Remove RH inner seat riser trim
covers
Note2x clips, Remove inner outboard cover first then inner inboard cover
-
Remove seat harness from inner
seat riser on LH and RH sides
Note2x clips
-
Remove the inner seat riser
fasteners
Note4x fasteners, 14mm, 33 Nm, Discard after removal
-
Remove inner seat riser
NoteFold carpet back to ease removal of inner seat riser
-
Remove LH outer seat riser
Note2x bolts, T45, 34 Nm
-
Remove RH outer seat riser
Note2x bolts, T45, 34 Nm
-
Move the 40 seats fully
rearward
-
Move the 60 seats fully
rearward
-
Remove second row floor panel
2
Note4x clips, Recommend assistance, Tilt front edge upwards and remove in vertical position, Take precautions from damaging the rear of the console during removal
-
Remove 2nd row front floor
Note3x clips
-
Remove the sliding isolation
panel at the front of the center bench
Note4x Sliding isolation plate,4xclips Need to peel sticker back to release clip
-
Remove drivers foot well
panel
Note2x clips,1x Connector
-
Remove passenger footwell
cover
Note2x clips, 1x connector
-
Remove front main carpet
Note4x clips
-
Remove foam floor support
Note2x fan clips, 2x fir tree clips
-
Remove console outlet duct from
front HVAC assembly
-
Remove 2nd row foot ducts
-
Remove screw securing LH side of
top pad to IP carrier
Note1x screw, T20, 1.2 Nm
-
Remove LH lower IP trim
Note9x clips
-
Remove lower binnacle cover from
IP area of vehicle
Note4x clips
-
Remove screws securing top pad to
binnacle
Note2x screws, T20, 1.2 Nm
-
Release clips securing upper
steering column gap hider to IC bezel
Note2x clips
-
Remove screw securing RH side of
top pad to IP carrier
Note1x screw, T25, 1.2 Nm
-
Remove RH instrument panel lower
trim
Note13x clips
-
Remove the glove box
assembly
Note6x screws, T20, 2.3 Nm, 3x connectors
-
Cover the aluminum strip on the
top pad and MCU bezel with tape for protection
-
Release the top pad from the
vehicle
NoteLifting with an inflatable wedge is recommended to reduce the risk of bending the top pad, Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen
-
Remove the instrument cluster
bezel from the IP carrier
Note4x screws, T20, 2.3 Nm
-
Remove screws securing LH IP
finisher with vent to IP carrier
Note2x screws, T20, 2.3 Nm
-
Release clips securing LH IP
finisher with vent to the IP carrier and remove from vehicle
Note3x clips
-
Remove screws securing RH
instrument panel finisher assembly to the IP carrier
Note2x screws, T20, 2.3 Nm
-
Release the clips for the RH
finisher and remove from vehicle
Note6x clips
-
Remove the MCU mounting
bolts
Note4x bolts, T25, 7 Nm, Note locations of washers if present
-
Release ground strap from top of
MCU
Note1x connector
-
Tilt the MCU out from the IP
carrier at the top in order to access connectors
NoteCaution: Do not pull on harnesses as it can damage the connectors
-
Disconnect harness connectors
from MCU and remove from vehicle
Note17x connectors, Recommend assistance, Number of connectors may vary depending on vehicle configuration and MCU part number revision, Start by disconnecting the hazard and glovebox switches first
-
Remove steering wheel air
bag
Note2x screws, T-30, 3 Nm3x connectors
-
Remove steering wheel
Note1x bolt, 10mm, 80 Nm, Mark spline for installation orientation
-
Remove steering column
module
Note1x connector
-
Remove bracket under steering
column area
Note2x screws, T20, 2 Nm
-
Remove the bolt that secures the
lower shaft to the steering column
Note1x bolt, 13mm, 30 Nm,Mark the lower shaft position relative to the column
-
Remove the steering column from
the cross member
Note2x, bolts, 13mm, 30 Nm,2x nuts, 13mm, 30 Nm,2x connections
-
Disconnect 40 seat harness
Note2x connectors, Release bracket for better access
-
Disconnect 60 seat harness
Note2x connectors, Release bracket for better access
-
Remove the LH bracket from the
harness
Note2x clips
-
Remove the RH bracket from the
harness
-
Remove the fasteners securing LH
Outer beaver dam
Note2x nuts, 10mm, 5 Nm
-
Release the harness clips from
the LH Outer beaver dam remove from the vehicle
-
Remove the fasteners securing the
RH Outer beaver dam
Note2x bolts, 10mm, 5 Nm
-
Release the harness clips from
the RH Outer beaver dam and remove from the vehicle
Note2x harness clips
-
Remove LH 2nd row front carpet
support
NoteFoam block may vary depending on vehicle configuration and production level
-
Remove RH 2nd row front carpet
support
NoteFoam block may vary depending on vehicle configuration and production level
-
Remove LH HVAC ducting between
lower B pillar and upper C pillar
Note2x bolts, 10mm, 5 Nm1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
-
Remove RH HVAC ducting between
lower B pillar and upper C pillar
Note2x bolts, 10mm, 5 Nm1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B- Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
-
Remove front LH, RH screws
securing headliner to upper body panel
Note2x screws, T20, 2 Nm, 34x clips, Lower headliner starting from the rear side
-
Disconnect headliner
harness
Note1x connector
-
Remove headliner from
vehicle
Note30x clips,Recommend assistance Remove through liftgate
-
Remove trunk sill trim
Note4x clips, 2x patch bolts, T25, 2.5 Nm, Discard after removal
-
Remove rear load floor
support
Note4x push clips, 2x clips
-
Remove vent cover from trunk side
carpet
Note8x tabs
-
Release clips securing LH rear
trunk side carpet panel to bracket
Note5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
-
Release load floor support from
LH trunk side carpet
Note3x tabs, 1x clip
-
Remove LH trunk side carpet panel
Note2x connectors, Disconnect trunk light and 12V outlet connectors before removal, Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel
-
Remove LH mid-zone C-pillar
bracket from vehicle
Note2x screws, T20, 2.5 Nm, 3x push clips, 2x edge clips, Release edge clips securing charge port release cables, The following 6 steps apply to vehicles with rear HVAC and can be skipped for 5 seat configuration
-
Remove LH minion bracket from
vehicle
Note3x push clips
-
Remove bolt securing front edge
of LH trunk trim bracket
Note1x bolt, T30, 2.5 Nm
-
Remove fasteners securing LH
trunk trim bracket and remove from vehicle
Note2x bolts, T30, 2.5 Nm, 1x push clip
-
Remove charger duct
NoteRelease from plastic ducts at top and bottom
-
Release load floor support from
RH trunk side carpet
Note3x tabs, 1x clip
-
Release clips securing RH rear
trunk side carpet panel to bracket
Note3x push clips, One is hidden between 3rd row seat and trunk side carpet panel
-
Pull rear lower corner of RH
trunk side carpet panel out and downwards to remove panel
-
Remove clips securing RH minion
bracket and remove bracket
Note3x push clips
-
Remove the RH trunk bracket
Note2x bolts, T30, 7 Nm, 4x push clips
-
Remove LH shock tower brace
Note9x bolts, T40, 27 Nm
-
Remove RH wheel house
bracket
Note9x bolts, T40, 27 Nm
-
Push the vehicle in position to
be lifted by hoist then reinstall wheel chocks
NoteRecommend assistance, Ensure doors are clear of the lift posts before pushing forward
-
Raise and support vehicle
NoteSet air suspension to Jack Mode, Via Controls > Service > Jack Mode
-
Raise vehicle fully and lower
onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove LH shear plate
Note3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nylon nut, 15mm, 35 Nm Discard nylon nut after removal
-
Remove RH shear plate
Note3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nylon nut, 15mm, 35 Nm Discard nylon nut after removal
-
Remove mid aero shield
Note20x bolts, 10mm, 4 Nm, 2x push clips
-
Remove front bash plate
extrusion
Note2x bolts, T30, 16 Nm
-
Remove LH ski side covers
Note14x clips, 3x covers
-
Remove RH ski side covers
Note14x push clips, 3x covers
-
Loosen four center bolts securing
HV battery
Note4x patch bolts, E12, 38 Nm, Discard after removal
-
Remove four center bolts securing
HV battery with battery powered drill
Note4x patch bolts, E12, 38 Nm, Discard after removal
-
Position battery table beneath
vehicle
-
Lower vehicle to table
NoteRecommend assistance, Align table to vehicle and raise casters to level table if necessary
-
Loosen remaining eight outer
center bolts securing HV battery
Note8x patch bolts, E12, 38 Nm, Discard after removal
-
Remove remaining eight center
bolts securing HV battery with battery powered drill
Note8x patch bolts, E12, 38 Nm, Discard after removal
-
Loosen front four HV battery
bolts
Note4x patch bolts, 13mm, 30 Nm, Discard after removal
-
Remove front four HV battery
bolts with battery powered drill
Note4x patch bolts, 13mm, 30 Nm, Discard after removal
-
Loosen 21mm bolts securing front
of HV battery
Note2x bolts, 21mm, 115 Nm, Discard after removal
-
Remove and discard 21mm bolts
securing front of HV battery
Note2x bolts, 21mm, 115 Nm, Discard after removal
-
Loosen LH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Remove LH rocker bolts with
battery powered drill
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Loosen RH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Remove RH rocker bolts with
battery powered drill
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Raise vehicle off of HV
battery
-
Move battery away from
vehicle
-
Remove all items from pockets and
ensure not wearing metal items
-
Inspect HV insulating
gloves
NoteCheck gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R1.pdf
-
Put on HV insulating gloves and
leather over gloves
-
Verify no high voltage at HV
rapid mate
NoteMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
-
Install HV and LV Rapid Mate
covers
Note2x covers, If covers not available then use masking tape to protect Rapid Mate from debris
-
Remove bolts and Rear DU HV cable
clips from HV battery LV logic connector bracket
Note2x bolts, 10mm, 5 Nm2x harness clips
-
Release the HV battery LV logic
connector cover from bracket
Note6x clips1x harness clip
-
Remove the HV battery LV Logic
connectors from bracket
Note2x connectors, Make sure to remember the location of the connectors
-
Push the logic harness through
the body to the rear seat area
-
Disconnect subframe harness at LR
of vehicle
Note3x connectors
-
Disconnect the rear parking
assist harness connector and rear BLE connector
Note2x connectors
-
Disconnect 12V logic connector
from the charger
Note1x connector
-
Release body harness from rear
underbody
Note4x clips, 1x connector
-
Push rubber grommet into the
vehicle
NotePush the wiring harness into the vehicle from the bottom of the vehicle
-
Lower vehicle until tires are
touching the ground
-
Release connector from HVAC box
then Disconnect HVAC connector
Note1x black connector
-
Disconnect harness from HVAC
assembly
Note3x connectors, 3x clips
-
Disconnect PTC heat
connector
Note1x black connector
-
Remove 12v positive terminal from
cabin fuse box
Note1x nut, 10mm, 5 Nm
-
Disconnect all electrical
connectors from the cabin fuse box
Note10x connectors
-
Remove cabin fuse box from
vehicle
-
Disconnect brake sensor and
acceleration pedal
Note1x white connector 1x black connector
-
Release harness clips from
body
Note5x harness clips
-
Remove the 12V cable from the
connector housing
Note1x nut 10mm, 5 Nm
-
Release IP harness from RH side
of fuse box
Note7x connectors
-
Remove ground from body under the
front body module
Note1x nut, 13mm, 8 Nm
-
Remove connector from front body
module
Note1x white connector
-
Release IP harness from center
console area
Note5x connectors, 1x clip, Push tab on side to open cover
-
Disconnect the PRCM
Note1x black connector
-
Release main body harness from
body
Note2x white clips 1x black
-
Release main body harness from
body
Note14x clips
-
Release both seat harness clips
from bracket
Note2x harness clips
-
Disconnect RH 1st row retractor
connector
Note2x yellow connectors1x clip
-
Disconnect harness from RH
B-Pillar Accelerometer Sensor
Note1x black connector
-
Disconnect RH pretensioner
connector
Note1x yellow connector
-
Remove the RH B-pillar ground
from body
Note1x bolt, 10mm, 8 Nm
-
Release the RH B-pillar part of
the main body harness from the body
Note17x harness clips,Note routing of the harness
-
Disconnect harness from RH
C-pillar accelerometer sensor
Note1x black connector
-
Release the rear part of the RH
main body harness from body and flip towards the front
Note1x bolt, 10mm, 8 Nm5x harness clips. Note how the harness is routed
-
Remove the subwoofer from the
vehicle
Note2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
-
Disconnect connector for the
subwoofer
Note1x connector
-
On the right side remove the 12V
connector from PTC heater
Note1x white connector
-
Release rear HVAC connectors from
body harness
Note2x connectors
-
Disconnect the blower connector
and the blower controller FET assembly connector
Note2x connectors,1x bolt,T20 ,1.2Nm
-
Pull HV logic connectors into the
cabin
NoteLift up on NVH pad
-
Disconnect RH falcon door harness
from main body harness
Note1x white connector,1x black connector
-
Remove ground from LH lower
B-pillar
Note1x bolt, 10mm, 8 Nm
-
Disconnect LH pretensioner
Note1x yellow connector
-
Disconnect LH 1st row retractor
connector
Note2x yellow connectors,1x clip
-
Disconnect LH falcon door harness
from main harness
Note2x black connectors
-
Disconnect harness from LH
B-pillar accelerometer sensor
Note1x black connector
-
Disconnect harness from LH
C-pillar accelerometer sensor
Note1x black connector
-
Release the LH B-pillar part of
the main body harness from the body
Note17x harness clips. Note routing of the harness
-
Remove the harness clip from the
LH B-pillar to the C-pillar
Note3x clips,May need to release coolant hose clips
-
Disconnect main body harness from
BCM
Note4x white connectors
-
Disconnect main body harness from
rear lift gate harness
Note1x black connector,1x yellow connector,1x blue connector, 4x white connectors
-
Disconnect LH rear bodyside lamp
assembly
Note1x connector
-
Disconnect main body harness from
charge port light
Note1x white connector
-
Disconnect park assist ECU and
clip securing 12v harness to bracket
Note2x connectors, 1x barrel clip
-
Disconnect rear LH D-pillar
accelerometer
Note1x connector, 1x fir tree clip
-
Release rear LH D-pillar body
harness clips
Note3x fir tree clips
-
Release Rear LH C/D-pillar body
harness clips
Note1x fir male tree clip, 1x barrel clip
-
Release the rear part of the LH
main body harness from body and flip towards the front
Note1x bolt, 10mm, 8 Nm4x harness clips. Note how the harness is routed
-
Disconnect the rear passive entry
antenna
Note1x black connector
-
Remove ground bolt above passive
entry antenna
Note1x bolt, 10mm, 8 Nm
-
Disconnect RH tail light
Note1x black connector
-
Release the main body harness
from the rear of the vehicle
Note6x harness clips
-
Release the clips that secure the
harness to the closing plate
Note3x harness clips
-
Disconnect the GPS radio
harness
Note1x connector
-
Disconnect connectors from LH and
RH falcon door module
Note4x connectors
-
Remove the bolts that secure the
closing plate to the body
Note8x bolts, 10mm, 10 Nm
-
Remove Spine plate above
headliner
-
Disconnect front camera and rear
view mirror from main body harness
Note1x white connector,1x blue connector, 1x black connector
-
Remove both grounds near falcon
door modules
Note2x bolts, 10mm, 8 Nm
-
Disconnect both falcon door
modules and roof USS
Note3x black connectors,1x clip
-
Remove the body harness from the
vehicle
NoteRecommend assistance
-
Install main body harness into
vehicle
-
Connect brake sensor and
acceleration pedal
Note1x white connector, 1x black connector,5x clips
-
Connect connectors to HVAC
assembly
Note3x connectors, 3x clips
-
Install ground from body under
the front body module
Note1x nut, 13mm, 10 Nm
-
Install connector from front body
module
Note1x white connector
-
Secure IP harness to RH side of
fuse box
Note7x connectors
-
Install the 12V cable to the
right side of the fuse box harness
Note1x nut 10mm, 5 Nm
-
Connect all electrical connectors
to the cabin fuse box
Note10x connectors
-
Install 12v positive terminal to
the cabin fuse box
Note1x nut, 10mm, 5 Nm
-
Connect IP harness at center
console area
Note5x connectors, 1x clip, Latch cover
-
Connect the connector located on
the RCM
Note1x connector, Fully install connector and pull release tab into locking position
-
Secure main body harness to body
between B pillars
Note14x clips, Note routing of the harness
-
Secure main body harness to body
near RCM
Note3x clips
-
Secure both seat harness clips to
bracket
Note2x harness clips
-
Install the main harness to the
RH B-pillar
Note11x harness clips. Note routing of the harness
-
Connect RH 1st row retractor
connector
Note2x connectors, 1x clip
-
Connect harness to RH B-Pillar
Accelerometer Sensor
Note1x connector
-
Connect the RH front seat belt
pretensioner
Note1x connector
-
Install the grounding wire on the
RH body
Note1x bolt, 10mm, 8 Nm
-
Connect RH falcon door harness to
main body harness
Note1x white connector1x black connector
-
Connect harness RH to C-pillar
accelerometer sensor
Note1x connector
-
Connector rear HVAC
connectors
Note2x connectors
-
Install low voltage connector for
PTC heater
Note1x connector
-
Install the blower connector and
blower controller FET connector to the assembly
Note2x connectors, 1x bolt, T20, 1.2 Nm
-
Install the main harness to the
LH B-pillar
Note17x harness clips,Note routing of the harness
-
Connect LH falcon door harness to
main harness
Note2x black connectors
-
Install the grounding wire on the
LH body
Note1x bolt, 10mm, 8 Nm
-
Connect LH 1st row retractor
connector
Note2x connectors, 1x clip
-
Connect harness to LH B-Pillar
Accelerometer Sensor
Note1x connector
-
Connect the LH front seat belt
pretensioner
Note1x connector
-
Connect harness to LH C-pillar
accelerometer sensor
Note1x connector
-
Make connections at park assist
ECU
Note2x connectors, 1x barrel clip
-
Connect LH rear D-pillar
accelerometer
Note1x connector, 1x fir tree clip
-
Install LH rear D-pillar body
harness clips
Note3x fir tree clips
-
Install LH rear C/D-pillar body
harness clips
Note1x fir tree clip, 1x barrel clip
-
Secure the body harness to LH
rear the vehicle
Note1x bolt, 10mm, 8 Nm,4x harness clips,Note how the harness is routed
-
Connect the rear passive entry
antenna.
Note1x black connector
-
Secure the main body harness to
the rear of the vehicle
Note6x harness clips
-
Connect RH tail light
Note1x black connector
-
Connect LH rear bodyside lamp
assembly
Note1x connector
-
Install the subwoofer into the
vehicle
Note2x bolts, 10mm 5 Nm, 1x nut, 10mm, 5 Nm,
-
Connect subwoofer connector
Note1x connector
-
Route the HV battery LV Logic
connector for installation
NoteIt passes through rear DU and sway bar
-
Push grommet out of the
vehicle
NotePush the grommet through trunk bulkhead and feed harness through
-
Install both grounds near falcon
door modules
Note2x bolts, 10mm, 8 Nm
-
Connect both falcon door modules
and roof USS
Note3x black connectors,1x clip
-
Position Spine plate above
headliner
-
Install the bolts that secure the
closing plate to the body
Note8x bolts, 10mm, 10 Nm
-
Install the clips that secure the
harness to the closing plate
Note5x harness clips
-
Connect the GPS radio
harness
Note1x connector
-
Install connectors to LH and RH
falcon door module
Note4x connectors
-
Connect front camera and rear
view mirror to main body harness
Note1x white connector, 1x blue connector,1x black connector
-
Raise vehicle for positioning of
HV battery
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Install the HV battery LV Logic
connectors from bracket (caution: the rapid mate bracket clip is very easy to
break)
Note2x connector clips
-
Install the HV battery LV logic
connector cover to bracket
Note1x harness fur tree 6x clips
-
Install bolts and Rear DU HV
cable clips to HV battery LV logic connector bracket
Note2x barrel clips, 2x bolts, 10mm, 5 Nm
-
Secure harness to body
Note4x clips, 1x connector, Secure LH body harness onto rear underbody
-
Connect 12V logic connector to
charger
Note1x connector
-
Connect the rear parking assist
harness connector and rear BLE connector
Note2x connectors
-
Connect subframe harness
connectors at LR of vehicle
Note3x connectors
-
Move battery under vehicle
-
Position HV battery underneath
vehicle
-
Remove HV and LV Rapid Mate
covers
Note2x covers
-
Lower vehicle onto pack
NoteAlign Rapid Mate connections before lowering fully, Recommend assistance
-
Loosely install 4 new front bolts
for HV battery with battery powered drill
Note4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Torque at later step
-
Loosely install LH rocker bolts
with battery powered drill
Note8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
-
Loosely install RH rocker bolts
with battery powered drill
Note8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
-
Torque bolts securing HV battery
to body on both side
Note16x patch bolts, 13mm, 55 Nm
-
Loosely install 21mm bolts at
front of HV battery with battery powered drill
Note2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step
-
Loosely install eight outer
center bolts with battery powered drill
Note8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step
-
Torque remaining HV battery
bolts
Note8x bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x bolts, 13mm, 30 Nm
-
Raise vehicle off of HV
battery
-
Move empty battery table away
from vehicle
-
Install inner center HV battery
bolts with battery powered drill
Note4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts
-
Torque the inner center HV
battery bolts
Note4x patch bolts, E12, 38 Nm
-
Install LH ski side covers
Note14x clips, 3x covers
-
Install RH ski side covers
Note14x clips, 3x covers
-
Install front bash plate
extrusion
Note2x bolts, T30, 16 Nm
-
Install mid aero shield
Note20x bolts, 10mm, 4 Nm, 2x push clips
-
Install LH shear plate
Note3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, Install new nyloc nut 15mm, 35 Nm
-
Install RH shear plate
Note3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, Install new nyloc nut 15mm, 35 Nm
-
Lower vehicle until tires are
touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Place the RH side beaver dam in
the vehicle and attach the wire harness clips.
Note2x harness clips
-
Properly seat the RH side outer
beaver dam in the vehicle and secure to the body
Note2x nuts, 10mm, 10 Nm
-
Place the LH side beaver dam in
the vehicle and attach the wire harness clips.
Note2x harness clips
-
Properly seat the LH side outer
beaver dam in the vehicle and secure to the body
Note2x nuts, 10mm, 10 Nm
-
Connect 40 seat assembly
harness
Note2x connectors, Secure connector housing to bracket
-
Connect 60 seat assembly
harness
Note2x connectors, Secure connector housing to bracket
-
Install Lower 2nd row RH HVAC
duct and cover
Note2x bolts, 10mm, 10 Nm1x nut, 10mm, 10 Nm,Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
-
Install Lower 2nd row LH HVAC
duct and cover
Note2x bolts, 10mm,1 0 Nm1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
-
Install passenger foot well
bracket
Note2x Fan clips,2x Tree clips
-
Install the front HVAC outlet
duct
-
Install RH 2nd row front floor
support
NoteFoam block may vary depending on vehicle configuration and production level
-
Install LH 2nd row front floor
support
NoteFoam block may vary depending on vehicle configuration and production level
-
Slide the insulator onto the
vehicle
Note4x Sliding isolation plate,4xclips
-
Install front main carpet
Note4x clips
-
Install the 2nd row passenger
ducts
-
Install 2nd row front floor
Note3x clips
-
Install 2nd row floor mat
NoteSome movement of the seats may be necessary, If needed, utilize the comfort switches on second row seats
-
install 3rd row floor carpet
-
Install headliner into
vehicle
NoteRecommend assistance
-
Connect headliner harness
Note1x connector
-
Raise headliner and clip into
place
Note2x screws, T20, 2 Nm, 34x clips
-
Install LH shock tower
brace
Note9x bolts, T40, 27 Nm
-
Reinstall LH rear charger
duct
NoteSecure to plastic ducts at top and bottom
-
Install fasteners securing LH
trunk bracket
Note2x bolts, T25, 7 Nm, 4x push clips
-
Install LH minion bracket and
secure with the clips
Note3x push clips
-
Install LH trunk side carpet
panel
Note2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel, Use caution not to pinch rear PTC harness, See image for details
-
Reposition the vent cover back
bracket, then install vent cover to LH trunk side carpet
Note8x clips
-
Install clips securing LH rear
trunk side carpet panel to bracket
Note5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
-
Install the LH trunk side load
floor support
Note3x tabs, 1x clip
-
Verify charge port mechanical
release cable is in proper position in trunk side carpet panel
-
Install LH lower C-pillar and
secure clips along front edge
Note9x clips, 1x magnet
-
Secure clips at rear edge of LH
C-pillar lower panel
Note2x clips, 1x magnet
-
Install screws securing C-pillar
lower panel to LH parcel shelf support
Note2x screws, T20, 2 Nm
-
Install bolt securing front of LH
lower C-pillar
Note1x patch bolt, T25, 2.5 Nm
-
Install LH upper C-pillar trim
panel
Note6x clips
-
Install fasteners securing LH
upper C-pillar trim panel
Note1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
-
Install LH C-pillar mid trim and
secure clips
Note9x clips, Install front section first, then work around to rear
-
Install screw securing LH rear
C-pillar mid trim
Note1x screw, T20, 2 Nm
-
Install RH wheel house
bracket
Note9x bolts, T40, 27 Nm
-
Install the RH trunk
bracket
Note2x bolts, T30, 7 Nm4x push clips
-
Install RH minion bracket and
secure with clips
Note3x push clips
-
Reinstall RH trunk side carpet
panel
NoteReconnect trunk light connector before positioning panel,Use caution not to pinch Rear PTC harness (see picture)
-
Reinstall clips securing RH rear
trunk side carpet panel to bracket
Note4x push clips
-
Install trunk side nub onto RH
lower C-pillar
Note3x tabs, 1x clip
-
Install RH C-pillar lower panel
and secure clips along front edge
Note9x clips, 1x magnet
-
Secure clips holding rear edge of
RH C-pillar lower panel to rear trunk side carpet panel
Note3x clips, 1x magnet
-
Install fasteners securing
C-pillar lower panel to RH parcel shelf support
Note2x screws, T20, 2 Nm
-
Secure RH lower C-pillar trim to
body
Note1x patch bolt, T25, 2.5 Nm
-
Install RH upper C-pillar trim
panel
Note6x clips
-
Reinstall fasteners securing RH
upper C-pillar trim panel
Note1x bolt, T-25, 3 Nm2x screws, T-20, 2 Nm
-
Install RH C-pillar mid
trim
Note9x clips, Install front section first, then work around to rear
-
Install screw securing RH
C-pillar mid trim
Note1x screw, T20, 2 Nm
-
Install 3rd row seats inside of
vehicle
NoteRecommend assistance
-
Install rear 3rd row seat
bolts
Note4x, bolts, T-45+, 34 Nm, install new patch bolts
-
Install front 3rd row seat
bolts
Note4x, bolts, T-45+, 34 Nm, install new patch bolts
-
Connect the 3rd row seat
Note2x connectors
-
Connect 3rd row seat cushion
Note5x connectors
-
Push 3rd row seats cushion down
until the clips are fully latched
Note3x clips
-
Install trunk floor carpet
-
Install rear load floor
support
Note4x push clips, 2x clips
-
Reinstall front lower carpet trim
panel
NoteSecure 3rd row seat wiring harnesses to panel
-
Install trunk board
-
Install rear load floor
-
Install rear trunk sill
trim
Note4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
-
Install LH trunk sill side
trim
Note4x clips
-
Install RH trunk sill side
trim
Note4x clips
-
Position MCU for
installation
-
Connect harness connectors to
MCU
Note17x connectors, Recommend assistance, Number of connectors may vary depending on vehicle configuration and MCU part number revision.
-
Install MCU into IP carrier
NoteIf necessary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier
-
Connect ground strap to top of
MCU
Note1x connector
-
Install bolts securing MCU to the
IP carrier
Note4x bolts, T25, 7 Nm
-
Install the RH instrument panel
finisher assembly
Note6x clips, Ensure vent ducting is properly aligned to vents during installation
-
Install fasteners for the RH
instrument panel finisher assembly
Note2x screws, T20, 2.3 Nm
-
Install glovebox assembly
Note6x screws, T20, 2.3 Nm, 3x connectors
-
Install RH instrument panel lower
assembly
Note13x clips, Replace any damaged or missing clips prior to installation
-
Install lower glove box
trim
Note6x clips, Replace any damaged or missing clips prior to installation
-
Install screw securing RH side of
top pad
Note1x screw, T20, 1.2 Nm
-
Install instrument cluster
Note4x screws, T20, 2 Nm, 3x connectors
-
Install instrument cluster bezel
to the IP carrier
Note4x screws, T20, 2.3 Nm
-
Secure the steering column gap
hider trim to the IC bezel
Note2x clips
-
Install the LH inner IP finisher
trim assembly
Note3x clips, 2x screws, T20, 2.3 Nm, Ensure vent ducting is properly aligned to vent during installation
-
Install LH outer IP finisher trim
assembly
Note2x clips, 3x screws, T20, 2.3 Nm, Ensure vent ducting is properly aligned to vent during installation
-
Deflate the air bag tools and
securely install the top pad back to its normal position
Note19x clips, Ensure all clips are installed to the top pad and aligned to mounting points on the IP carrier before seating clips, Replace any damaged or missing clips prior to installation
-
Install binnacle cover
panel
Note4x clips, Replace any damaged or missing clips
-
Install the fasteners securing
the IP top pad to the binnacle
Note2x screws, T20, 1.2 Nm
-
Install screw securing LH side of
top pad
Note1x screw, T20, 1.2 Nm
-
Install screw securing RH side of
top pad
Note1x screw, T20, 1.2 Nm
-
Remove the protective tape from
the top pad aluminum trim
-
Install the steering column to
the IP carrier
Note2x nuts, 13mm, 30 Nm2x bolts, 13mm, 30 Nm2x connectors
-
Install shaft to lower link
Note1x bolt, 13mm, 30 Nm,Pay attention to the installation according to the marked position
-
Connect harness connectors for
steering column motors
Note2x connectors
-
Install bracket under steering
column area
Note2x screws, T20, 2 Nm
-
Connect harness to SCCM
Note1x connector, Install new retaining clip
-
Slide SCCM over upper steering
column
NoteGently jiggle the SCCM while pressing it onto the column if needed
-
Install bolt securing steering
wheel to steering column
Note1x patch bolt, 10mm allen, 80 Nm,Pay attention to the installation according to the marked position, Install new patch bolt
-
Connect the drivers front airbag
and steering wheel control connectors
Note3x connectors
-
Install screws securing airbag to
steering wheel
Note2x screws, T25, 7 Nm
-
Install LH lower IP trim
panel
Note9x clips
-
Install LH upper A-pillar to
vehicle
Note1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
-
Install bolts securing LH upper
A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
-
Install LH sunvisor bezel
Note6x clips, 5x tabs, Insert tabs and slide bezel toward rear of vehicle then secure clips
-
Install LH lower A-pillar
Note1x bolt, T25, 5 Nm, 1x clip
-
Install LH IP side cover
Note5x clips
-
Connect LH B-pillar switch and
temp sensor
Note2x black connector
-
Install LH upper B-pillar to
body
Note4x clips, 1 magnet, 1x connector, Replace clips if damaged
-
Install LH upper B-pillar
Note2x bolts, T25, 2.5 Nm,3x clips
-
Secure upper portion of LH lower
B-pillar to LH upper B-pillar
Note5x clips, Replace clips if damaged
-
Install LH lower B-pillar
Note7x clips, 2x bolts, T25, 2.5 Nm
-
Secure applique seal to LH
B-pillar applique
NoteStarting at the top work your way around, Fully secure seal and verify fitment, If needed use P-80 emulsifier to assist with seal installation
-
Connect LH B-Pillar camera
Note1x connector, Hold LH applique away from body to gain better access to the camera connector
-
Install applique by inserting top
tab first, then pushing up and securing lower clip
Note1x tab, 1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
-
Pull back lower seal on LH
B-Pillar applique and install screws securing lower LH B-Pillar applique to the
body
Note2x bolts, T25, 3 Nm
-
Secure lower portion of LH
B-Pillar applique seal
Note3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
-
Inspect upper LH B-pillar
applique seal to make sure it is fully seated
NoteAdjust seal if necessary
-
Secure top triangle portion of LH
B-Pillar applique seal into position against body
-
Install LH front lower door
sill
Note7x clips
-
Install LH front door seal
-
Install LH lower B-pillar sill
trim
Note1x bolt, T25, 2 Nm, 2x clips
-
Install LH welcome plate
Note8x clips
-
Remove tape from LH racetrack
trim
-
Install RH upper A-pillar to
vehicle
Note1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
-
Install bolts securing RH upper
A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
-
Install RH lower A-pillar
trim
Note1x screw, T25, 5 Nm, 4x clips
-
Install RH IP side cover
Note5x clips
-
Connect RH B-pillar switch and
temp sensor
Note2x black connectors
-
Install RH upper B-pillar to
body
Note4x clips, 1 magnet, Replace clips if damaged
-
Install bolts securing RH upper
B-pillar
Note2x bolts, T25, 2.5 Nm,3x clips
-
Secure upper portion of RH lower
B-pillar to RH upper B-pillar
Note5x clips
-
Install bolts securing RH lower
B-pillar
Note2x bolts, T25, 2.5 Nm, 7x clips
-
Secure applique seal to LH
B-pillar applique
NoteStarting at the top work your way around, Fully secure seal and verify fitment, If needed use P-80 emulsifier to assist with seal installation
-
Connect LH B-Pillar camera
Note1x connector, Hold LH applique away from body to gain better access to the camera connector
-
Install LH B-pillar applique onto
vehicle
Note1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
-
Pull back lower seal on LH
B-Pillar applique and install screws securing lower LH B-Pillar applique to the
body
Note2x bolts, T25, 3 Nm
-
Secure lower portion of LH
B-Pillar applique seal
Note3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
-
Inspect upper LH B-pillar
applique seal to make sure it is fully seated
NoteAdjust seal if necessary
-
Secure top triangle portion of LH
B-Pillar applique seal into position against body
-
Install RH front door seal
-
Install RH front door sill
trim
Note8x clips, 3x datums
-
Install RH rear door sill
trim
Note2x clips, 1x screw, T25, 2.5 Nm, Install new patch bolt
-
Install RH welcome plate
Note8x clips
-
Remove masking tape from the RH
lower C-pillar
-
Install RH outer seat riser
Note2x bolts with washers, T45+, 34 Nm, Install new bolts
-
Install LH outer seat riser
Note2x bolts with washers, T45+, 34 Nm, Install new bolts
-
Set inner seat riser into vehicle
NoteFold carpet back over inner seat riser once installed
-
Install inner seat riser
bolts
Note4x fasteners, 14mm, 33 Nm, Install new patch bolts
-
Secure seat harness to inner seat
riser on LH and RH sides
Note2x clips
-
Install RH inner seat riser trim
covers
Note2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
-
Install LH inner seat riser trim
covers
Note2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
-
Place center console into
vehicle
NoteRecommend assistance
-
Make connections at center
console harness
Note6x connectors, Number of connectors may vary depending on vehicle production range
-
Install the bolts securing center
console assembly
Note6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
-
Install rubber mat at the base of
the console
-
Install cup holder dividers
inside console
-
Install RH center console
closeout extension
Note6x clips
-
Install LH center console
closeout extension
Note6x clips
-
Secure the RH center console side
trim panel
Note13x clips
-
Secure the LH center console side
trim panel
Note13x clips
-
Connect module at rear console
panel
Note6x connectors
-
Install the center console back
panel
Note8x clips
-
Open rear cup holder
-
Install the rear cup holder trim
panel
Note2x tabs
-
Install USB ports into rear air
outlet
Note2x connectors
-
Install the center console rear
air outlet
Note2x USB connections,4x clips
-
Install MCU cubby tray
Note2x clips, Ensure diagnostic cables are tucked into the appropriate position
-
Install LH footwell cover
Note2x clips, 1x connector, Reconnect puddle lamp
-
Install passenger footwell
cover
Note1x connector, 2x clips, 2x datums, Make sure datums are aligned
-
Install LH front seat into
vehicle
NoteRecommend assistance, Be cautious not to damage other components
-
Connect LH front seat
harness
Note1x connector
-
Install RH front seat into
vehicle
NoteRecommend assistance, Caution: Do not damage other components
-
Connect RH front seat
harness
Note1x connector
-
Connect first responder loop and
then 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm
-
Move LH front seat fully
rearward
-
Install LH front seat front
fasteners
Note2x patch bolts, T45P, 34 Nm, Install new patch bolts
-
Move LH front seat fully
forward
-
Install LH front seat rear
fasteners
Note2x patch bolts, T45P, 34 Nm, Install new patch bolts
-
Move LH front seat to original
position
-
Power the RH seat fully forward
for access
-
Install RH front seat rear
fasteners
Note2x bolts, T45+, 34 Nm, Install new bolts
-
Move RH front seat fully
rearward
-
Install RH front seat front
fasteners
Note2x bolts, T45+, 34 Nm, Install new bolts
-
Move RH front seat to original
position
-
Move LH front seat to original
position
-
Move RH front seat to original
position
-
Install HEPA filter housing
-
Install underhood storage
unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
-
Install frunk carpet
Note2x connectors
-
Close hood
-
Calibrate falcon doors via
UI
NoteVia Controls > Calibrate, Required after 12V and FRL disconnect
-
Using MCU close all doors and
liftgate
-
Raise LH front window