21/07/2023 00:52:13

Carrier - Sensor - Ultrasonic - Rear Door - LH (Remove and Replace)

Correction Code 11334702

  • 2023-07-20: Highlighted adhesive application conditions in step #4.

Special tools required for this procedure:

Part Number Description
1832533-00-A Jig, Ultrasonic Sensor Install, MX
1080580-00-A Heat gun
1080603-00-A Infrared thermometer
1080978-00-A Force gauge
1080978-10-A 22 mm diameter tip for force gauge with foam pad

Removal

  1. Remove the ultrasonic sensor. See Sensor - Ultrasonic - Rear Door - LH (Remove and Replace).
  2. Aim the infrared thermometer at the face of the ultrasonic sensor carrier. Use the heat gun to heat the ultrasonic sensor carrier to 55 degrees C (131 degrees F)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To avoid personal injury, wear heat resistant gloves.
  3. Separate the ultrasonic sensor carrier from the door, one leg at a time, and then remove the ultrasonic sensor carrier from the vehicle.

Installation

  1. Use a plastic scraper to clean the excess adhesive tape from the 3 mounting areas on the door panel.
  2. Use alcohol wipes to clean the three mounting areas on the door panel. Make sure that the mounting areas are clean and dry before continuing to the next step.
  3. Use an infrared thermometer to check the temperature of the door panel. If necessary, use the heat gun to heat the door panel to at least 25 degrees C (77 degrees F).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not continue this procedure unless the temperature of the door panel is at least 25 degrees C (77 degrees F).
  4. Apply 3M Automotive Adhesion Promoter 4298 to the 3 mounting areas on the door panel, taking the notes below into account.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to apply the adhesion promotor to the entire carrier feet adhesion areas.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to allow the adhesion promoter to cure for at least one minute before continuing to the next step.
  5. Position the LH ultrasonic sensor install jig into the two butyl cut-outs.
  6. Peel of the protective film from the ultrasonic sensor carrier legs, and then install the carrier with the harness slot in the bottom position.
  7. Use the force gauge to apply a force of 70 N to each carrier leg for at least 10 seconds.
  8. Remove the LH ultrasonic sensor install jig.
  9. Install a new ultrasonic sensor. See Sensor - Ultrasonic - Rear Door - LH (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    The adhesive on the ultrasonic sensor is one time use only. Therefore, always install a new ultrasonic sensor once it was removed.