31/05/2024 11:04:31
HV Harness - Charger to Charge Port (Remove and Replace)
Correction Code 44500302
Warning
Only technicians who have been
trained in High Voltage (HV) Awareness and have completed all required
certification courses (if applicable) are permitted to perform this procedure.
Proper Personal Protective Equipment (PPE) and insulating HV gloves with a
minimum rating of class 0 (1000V) must be worn any time a high voltage cable is
handled. Refer to Tech Note TN-15-92-003, "High Voltage Awareness
Care Points" for additional safety information.
Special tool required for this procedure (North America and Japan):
Supplier | Part Number | Description |
Tesla | 1020288-00-A | TOOL,INSTALLATION,EV INLET,MDLS |
Removal
- Open the charge port.
- Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure
-
For single-phase markets, follow these steps:
-
For three-phase markets, follow these steps:
-
Remove the nuts and washers
(x2 for single-phase markets) (x4 for three-phase markets) that secure the
HV cables to the charger (torque 6 Nm).
CAUTIONDo not drop the washers or nuts inside of the charger.
-
Use a flathead screwdriver
to release both HV inlet seals from the tabs on the charger inlets.
-
Pull both charge port cables
out from the top of the charger.
NoteThe rear HV cable has a slotted lug that surrounds a tab in the charger; use a suitable tool to pry the lug inboard to maneuver it around the tab before completely removing the cable out from the charger.
Installation
Installation procedure is the reverse of removal, except for the following:
CAUTION
Replace all patchbolt(s).
-
Clean the adhesive residue on the charger and charger access panel with an
alcohol wipe before installing a new warranty label.
-
For single-phase markets: ensure that the HV cables are installed in the
correct locations. Before securing the HV cables to the charge port, insert
the charge port alignment tool into the charge port.
-
For three-phase markets:
install the bolts (x3) that attach the HV harness to the charge port
assembly (torque 5 Nm).
NoteFirst hand tighten the bolts, then torque the bolts in the order shown.