27/01/2022 07:12:51
Seal - Door - Rear - Upper - LH (Remove and Replace)
Correction code
11706002
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Open LH rear door and lower the window
NoteEnsure window is fully lowered
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Open hood
NoteUsing MCU touchscreen > Controls > Frunk Trunk
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Remove underhood aprons
Note4x aprons
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Remove frunk carpet
Note2x connectors
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Remove underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Remove HEPA filter
NoteLift up from bottom and pull out
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Move LH 2nd row seat fully forward using easy entry mode
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Remove LH falcon door lower garnish
Note9x V-clips, Replace any damaged or missing V-clips, Take care not to damage door trim panel during removal
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Remove LH upper falcon door trim
Note17x clips, 1x connector may be present on early production vehicles
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Remove LH upper outer falcon door rear trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Remove LH upper outer falcon door front trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Remove LH upper outer falcon door middle trim
Note7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
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Remove LH upper gap hider trim
Note4x clips
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Lower LH falcon door
NoteMay need to assist the door to close
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Remove LH falcon door upper glass
Note10x nuts, 10mm, 6 Nm, Recommend assistance
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Set LH Falcon door fully open
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Support the rear door
NoteMay need assist to open
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Power down vehicle using MCU
NoteVia Controls > Safety & Security > ''Power off''
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Disconnect 12V negative terminal and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
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Disconnect LH rear secondary strut
Note1x connector, Black
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Disconnect LH rear primary strut
Note1x connector, White
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Disconnect LH front secondary strut
Note1x connector, Black
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Disconnect LH front primary strut
Note1x connector, White
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Remove the rear primary strut from upper falcon door
Note1x C-clip, 1x harness clip
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Remove the front primary strut from upper falcon door
Note1x C-clip, 1x harness clip
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Remove the front bump stop
Note2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
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Remove the rear bump stop
Note2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
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Remove the upper falcon door NVH seal
NoteMake a cut in the seal and remove from the perimeter of the door, Try to remove as much double sided tape with the seal as possible
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Remove any double side tape or adhesive from upper falcon door
NoteRoll the residual adhesive manually for best results
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Position NVH seal for installation
NoteSlide seal over the lower falcon door assembly to the cavity between upper and lower falcon door
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Use IPA to clean NVH seal area of the upper falcon door
NoteAllow 1 minute for IPA to dry
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Place falcon door NVH seal around perimeter of upper door frame and tape in position
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Install new upper falcon door NVH seal to upper falcon door
Note8x Double-sided tape sections, Seat inner corners first and finish on an edge, Press firmly to wet-out seal, Remove blue tape as needed
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Install LH front upper falcon door bumpstop assembly
Note2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
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Install LH rear upper falcon door bumpstop assembly
Note2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
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Install the rear primary strut to upper falcon door
Note1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
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Install the front primary strut to upper falcon door
Note1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
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Connect LH front primary strut
Note1x connector, White
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Connect LH front secondary strut
Note1x connector, Black
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Connect LH rear primary strut
Note1x connector, White
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Connect LH rear secondary strut
Note1x connector, Black
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Remove door support stand
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Connect first responder loop and then 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm
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Calibrate falcon doors using MCU
NoteRequired after 12V and FRL disconnect
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Install LH falcon door upper glass
Note10x nuts, 10mm, 6 Nm, Recommend assistance
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Install LH upper gap hider trim
Note4x clips
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Install LH upper outer falcon door middle trim
Note7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
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Install LH upper outer falcon door front trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Install LH upper outer falcon door rear trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Install LH upper falcon door trim
Note17x clips, Align strut cover first, 1x connector may be present on early production vehicles
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Install LH falcon door lower garnish
Note9x V-clips, 1x guide tab
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Reposition the LH seat to original position
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Install HEPA filter housing
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Install underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Install frunk carpet
Note2x connectors
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Install under hood aprons
Note4x aprons
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Close hood
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Close LH rear door and window
