27/01/2022 07:12:51

Seal - Door - Rear - Upper - LH (Remove and Replace)

Correction code 11706002

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH rear door and lower the window

Note
Ensure window is fully lowered
Open hood

Note
Using MCU touchscreen > Controls > Frunk Trunk
Remove underhood aprons

Note
4x aprons
Remove frunk carpet

Note
2x connectors
Remove underhood storage unit

Note
10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
Remove HEPA filter

Note
Lift up from bottom and pull out
Move LH 2nd row seat fully forward using easy entry mode
Remove LH falcon door lower garnish

Note
9x V-clips, Replace any damaged or missing V-clips, Take care not to damage door trim panel during removal
Remove LH upper falcon door trim

Note
17x clips, 1x connector may be present on early production vehicles
Remove LH upper outer falcon door rear trim

Note
5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
Remove LH upper outer falcon door front trim

Note
5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
Remove LH upper outer falcon door middle trim

Note
7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
Remove LH upper gap hider trim

Note
4x clips
Lower LH falcon door

Note
May need to assist the door to close
Remove LH falcon door upper glass

Note
10x nuts, 10mm, 6 Nm, Recommend assistance
Set LH Falcon door fully open
Support the rear door

Note
May need assist to open
Power down vehicle using MCU

Note
Via Controls > Safety & Security > ''Power off''
Disconnect 12V negative terminal and First Responder Loop

Note
1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
Disconnect LH rear secondary strut

Note
1x connector, Black
Disconnect LH rear primary strut

Note
1x connector, White
Disconnect LH front secondary strut

Note
1x connector, Black
Disconnect LH front primary strut

Note
1x connector, White
Remove the rear primary strut from upper falcon door

Note
1x C-clip, 1x harness clip
Remove the front primary strut from upper falcon door

Note
1x C-clip, 1x harness clip
Remove the front bump stop

Note
2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
Remove the rear bump stop

Note
2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
Remove the upper falcon door NVH seal

Note
Make a cut in the seal and remove from the perimeter of the door, Try to remove as much double sided tape with the seal as possible
Remove any double side tape or adhesive from upper falcon door

Note
Roll the residual adhesive manually for best results
Position NVH seal for installation

Note
Slide seal over the lower falcon door assembly to the cavity between upper and lower falcon door
Use IPA to clean NVH seal area of the upper falcon door

Note
Allow 1 minute for IPA to dry
Place falcon door NVH seal around perimeter of upper door frame and tape in position
Install new upper falcon door NVH seal to upper falcon door

Note
8x Double-sided tape sections, Seat inner corners first and finish on an edge, Press firmly to wet-out seal, Remove blue tape as needed
Install LH front upper falcon door bumpstop assembly

Note
2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
Install LH rear upper falcon door bumpstop assembly

Note
2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
Install the rear primary strut to upper falcon door

Note
1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
Install the front primary strut to upper falcon door

Note
1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
Connect LH front primary strut

Note
1x connector, White
Connect LH front secondary strut

Note
1x connector, Black
Connect LH rear primary strut

Note
1x connector, White
Connect LH rear secondary strut

Note
1x connector, Black
Remove door support stand
Connect first responder loop and then 12V negative terminal

Note
1x connector, 1x nut, 10mm, 5 Nm
Calibrate falcon doors using MCU

Note
Required after 12V and FRL disconnect
Install LH falcon door upper glass

Note
10x nuts, 10mm, 6 Nm, Recommend assistance
Install LH upper gap hider trim

Note
4x clips
Install LH upper outer falcon door middle trim

Note
7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
Install LH upper outer falcon door front trim

Note
5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
Install LH upper outer falcon door rear trim

Note
5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
Install LH upper falcon door trim

Note
17x clips, Align strut cover first, 1x connector may be present on early production vehicles
Install LH falcon door lower garnish

Note
9x V-clips, 1x guide tab
Reposition the LH seat to original position
Install HEPA filter housing
Install underhood storage unit

Note
10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
Install frunk carpet

Note
2x connectors
Install under hood aprons

Note
4x aprons
Close hood
Close LH rear door and window