2022-01-27
Seal - Door - Rear - Upper - LH (Remove and Replace)
Correction code
11706002
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components.
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Open LH rear door and lower the window
NoteEnsure window is fully lowered
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Open hood
NoteUsing MCU touchscreen > Controls > Frunk Trunk
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Remove underhood aprons
Note4x aprons
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Remove frunk carpet
Note2x connectors
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Remove underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Remove HEPA filter
NoteLift up from bottom and pull out
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Move LH 2nd row seat fully forward using easy entry mode
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Remove LH falcon door lower garnish
Note9x V-clips, Replace any damaged or missing V-clips, Take care not to damage door trim panel during removal
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Remove LH upper falcon door trim
Note17x clips, 1x connector may be present on early production vehicles
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Remove LH upper outer falcon door rear trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Remove LH upper outer falcon door front trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Remove LH upper outer falcon door middle trim
Note7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
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Remove LH upper gap hider trim
Note4x clips
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Lower LH falcon door
NoteMay need to assist the door to close
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Remove LH falcon door upper glass
Note10x nuts, 10mm, 6 Nm, Recommend assistance
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Set LH Falcon door fully open
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Support the rear door
NoteMay need assist to open
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Power down vehicle using MCU
NoteVia Controls > Safety & Security > ''Power off''
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Disconnect 12V negative terminal and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
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Disconnect LH rear secondary strut
Note1x connector, Black
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Disconnect LH rear primary strut
Note1x connector, White
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Disconnect LH front secondary strut
Note1x connector, Black
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Disconnect LH front primary strut
Note1x connector, White
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Remove the rear primary strut from upper falcon door
Note1x C-clip, 1x harness clip
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Remove the front primary strut from upper falcon door
Note1x C-clip, 1x harness clip
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Remove the front bump stop
Note2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
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Remove the rear bump stop
Note2x bolts, 10mm, 8 Nm, 1x bolt, T30, 5 Nm, Mark or remember the position of the bump stop to aid the installation process
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Remove the upper falcon door NVH seal
NoteMake a cut in the seal and remove from the perimeter of the door, Try to remove as much double sided tape with the seal as possible
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Remove any double side tape or adhesive from upper falcon door
NoteRoll the residual adhesive manually for best results
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Position NVH seal for installation
NoteSlide seal over the lower falcon door assembly to the cavity between upper and lower falcon door
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Use IPA to clean NVH seal area of the upper falcon door
NoteAllow 1 minute for IPA to dry
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Place falcon door NVH seal around perimeter of upper door frame and tape in position
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Install new upper falcon door NVH seal to upper falcon door
Note8x Double-sided tape sections, Seat inner corners first and finish on an edge, Press firmly to wet-out seal, Remove blue tape as needed
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Install LH front upper falcon door bumpstop assembly
Note2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
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Install LH rear upper falcon door bumpstop assembly
Note2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
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Install the rear primary strut to upper falcon door
Note1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
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Install the front primary strut to upper falcon door
Note1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
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Connect LH front primary strut
Note1x connector, White
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Connect LH front secondary strut
Note1x connector, Black
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Connect LH rear primary strut
Note1x connector, White
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Connect LH rear secondary strut
Note1x connector, Black
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Remove door support stand
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Connect first responder loop and then 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm
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Calibrate falcon doors using MCU
NoteRequired after 12V and FRL disconnect
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Install LH falcon door upper glass
Note10x nuts, 10mm, 6 Nm, Recommend assistance
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Install LH upper gap hider trim
Note4x clips
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Install LH upper outer falcon door middle trim
Note7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
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Install LH upper outer falcon door front trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Install LH upper outer falcon door rear trim
Note5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
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Install LH upper falcon door trim
Note17x clips, Align strut cover first, 1x connector may be present on early production vehicles
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Install LH falcon door lower garnish
Note9x V-clips, 1x guide tab
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Reposition the LH seat to original position
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Install HEPA filter housing
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Install underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Install frunk carpet
Note2x connectors
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Install under hood aprons
Note4x aprons
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Close hood
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Close LH rear door and window