23/01/2023 11:35:04

Seat Assembly - 2nd Row - LH (With Broken Seat Track Motor) (Remove and Install)

Correction Code 13050501

Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Only perform this procedure if the seat is unable to move backward and forward in order to allow access to all fasteners that secure the seat.. If the seat is able to fully move, refer to Seat Assembly – 2nd Row – LH (Remove and Install).

This procedure requires drilling through the gearbox housing to access the gear in the outer track, inserting a square drill bit though the gear and into the motor, and using a drill to spin the motor. This causes the seats to move, which provides access to the fasteners that secure the seat. This procedure requires replacing the outer track.

Special tools required for this procedure:

Supplier Part Number Description
Tesla 1085692-00-A MX 2nd Row Seat Track Removal Kit
Tesla 1086947-00-A 90 Degree Pneumatic Drill
If the seat is unable to track fully forward and backward, drill through the gearbox housing to access the gear in the outer track. Insert a square drill bit though the gear and into the motor. Use a drill to spin the motor, causing the seat to move. This procedure requires replacing the outer track.

Removal

  1. Remove the 2nd row middle floor panel (refer to procedure).
  2. Move the rear center seat completely forward.
  3. Connect a laptop to the diagnostic port of the vehicle, and then use Toolbox 3 to locally connect to the vehicle. See Toolbox 3 (Connect and Disconnect).
  4. Unlock the vehicle gateway for diagnostic communication. See Gateway Unlock.
  5. Using Toolbox 3:
    1. Select the Actions tab and search for "Seat Install Mode".
    2. Select the ODIN routine PROC_BCREAR_X_SEAT-INSTALL-MODE-ONSearch for routine in ToolboxSeat Install Mode On (Monopost Seats), and then click the link of the routine.
    3. Click RUN, and allow the routine to complete.
  6. Remove the outboard and inboard podium trim panels from the seat base.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Replace any broken clips.
  7. Using a pick or similar tool, remove the carpet at the base of the LH seat to access the fasteners that secure the front sliding panel.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    This part is a one-time use component.
  8. Release the screws (x2) that secure the front sliding panel to the seat tracks (torque 2.5 Nm).
  9. Release the front sliding panel from the seat tracks.
  10. Release the fasteners that secure the LH outboard support bracket (torque 2.5 Nm).
  11. Remove the rocker duct and the C-Pillar feeder duct together as an assembly.
  12. Release the clip that secures the coolant hose. Carefully move the coolant hose outboard to provide better access to the base of the seat.
  13. Install the drill stop collar onto the 5/16 in (8 mm) drill bit. Adjust the bit length to 15.5 mm.
  14. Install the drill bit with the collar into the 90 degree pneumatic drill.
  15. Make a drill mark in the center of the gearbox housing.
  16. Drill through the gearbox housing to expose the gear, but do not drill through the gear at this time. If necessary, expand the hole so that the entire gear is visible.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To avoid personal injury, eye protection must be worn when performing this operation.
    1 Gear
  17. Install the 3/16 in (9.5 mm) drill bit into the 90-degree pneumatic drill.
  18. Slowly drill through the gear to expose the driveshaft.
    1 Driveshaft exposed
  19. Working from above the track, use pliers to remove the driveshaft. Discard the driveshaft; ensure that a new driveshaft is installed during reinstallation.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    The goal of the next step is to expose the square hole in the gear that housed the driveshaft. When drilling, drill only small amounts at a time to avoid damaging the square hole. If the square hole is damaged, the seat must be cut out of the vehicle.

    Inboard view of gearbox.

  20. Using short bursts, carefully drill through the hole for the motor shaft to expose the square hole on the inboard of the gear.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    When drilling, drill only small amounts at a time to avoid damaging the square hole. If the square hole is damaged, the seat must be cut out of the vehicle.
    1 Square hole in gear
  21. Insert the square bit through the hole in the gearbox and into the motor.
  22. With the square bit still in place, position the drill at the end of the bit and tighten the chuck.
  23. Using the drill, ensure that the seat can be moved forward and backward.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the seat does not move, the bit is not fully inserted into the motor.
  24. Using the drill, move the seat fully forward.
  25. Remove the bolts (x6) that secure the rear of the seat tracks.
  26. Using the drill, move the seat fully backward.
  27. Remove and discard the bolts (x8) that secure the front of the seat tracks.
  28. Disconnect 12V power (refer to procedure).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Wait at least 2 minutes before continuing to allow the airbag circuits to fully discharge.
  29. Release the clip that secures the harnesses to the bracket in front of the seat.
  30. Working from the bottom of the harness block, use a pick or similar tool to release the locking tabs to disconnect the small yellow and gray harnesses.
  31. Working from the top of the harness block, disconnect the large black harness.
  32. Prepare a padded surface for the seat when it is removed in the next step.
  33. With an assistant, carefully remove the seat from the vehicle and place it on the padded surface with the outboard side of the seat facing up.

Installation

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Ensure that 12V is still disconnected.
  1. Install a new outer track onto the seat. See Track - Outer - 2nd Row Seat - LH (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not fully torque that nuts that secure the track at this time.
  2. Vacuum the seat and the interior of the vehicle to remove any shavings from drilling the old track.
  3. Position the seat inside the vehicle.
  4. Reconnect the seat harnesses.
  5. Reconnect 12V power.
  6. Fully move the seat backward and forward.
  7. Fully torque the nuts that secure the outer track (torque 40 Nm).
  8. Fully track the seat backward and forward.
  9. Reinstall bolts for the rear of the seat in the following order. If any threads are damaged, discard the fastener and use a rivnut.
    • Bolts 1-4: 33 Nm
    • Bolts 5 & 6: 22 Nm
  10. Install new bolts for the front of the seat in the following order (torque 33 Nm):
  11. Unlock the vehicle gateway for diagnostic communication, if not already unlocked. See Gateway Unlock.
  12. Using Toolbox 3:
    1. Select the Actions tab and search for "Seat Install Mode".
    2. Select the ODIN routine PROC_BCREAR_X_SEAT-INSTALL-MODE-OFFSearch for routine in ToolboxSeat Install Mode Off (Monopost Seats), and then click the link of the routine.
    3. Click RUN, and allow the routine to complete.
  13. Using Toolbox 3:
    1. Select the Actions tab and search for "Calibrate Pitch".
    2. Select the ODIN routine PROC_BCS2L_R2-L_CALIBRATE-S2L-PITCHSearch for routine in ToolboxCalibrate 2nd Row Seat - Left Pitch, and then click the link of the routine.
    3. Click RUN, and allow the routine to complete.
  14. Using Toolbox 3:
    1. Select the Actions tab and search for "Calibrate Track"
    2. Select the ODIN routine PROC_BCS2L_R2-L_CALIBRATE-S2L-TRACKSearch for routine in ToolboxCalibrate 2nd Row Seat - Left Track, and then click the link of the routine.
    3. Click RUN, and allow the routine to complete.
  15. Install a new carpet at the base of the seat.
  16. Reinstall all components that were removed for access.
  17. Disconnect the laptop with Toolbox 3 from the vehicle. See Toolbox 3 (Connect and Disconnect).