29/11/2023 19:15:13

Heat Exchanger - Front Drive Unit (Remove & Replace)

Correction code 39308512 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Set up A/C machine and perform hose flush
  2. Open LH front door
  3. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to Jack Mode, Via Controls > Service > Jack Mode, Raise lift until arms contact the lift points
  4. Remove cubby under MCU and connect laptop to vehicle with a tethered Ethernet connection via Toolbox 2
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector, Drive rail must be ON, Toolbox 2 program must be in current service default. Toolbox 2.0 vehicle connection will enable diagnostic mode
  5. In toolbox, run the refrigerant drain and fill routine to enable A/C filling
    Informational PurposesAn informational icon, calling your attention
    Note
    Click Panels > Thermal > ''Fluid Drain and Fill'' > Select > Refrigerant Fill > Select > ''Start Fluid Drain and Fill'' and press Play
  6. Using MCU open LH falcon door, hood and liftgate
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Front Trunk, Trunk, LH Falcon Door
  7. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Front Trunk
  8. Remove underhood aprons
    Informational PurposesAn informational icon, calling your attention
    Note
    4x aprons, LH and RH aprons have 1x clip each
  9. Remove dust caps from vehicle’s high-side and low-side service ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x threaded caps
  10. Connect hoses to vehicle and perform A/C recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    (Touch time only) Ensure quick connects are fully engaged, turn connector dials clockwise to fully connect to A/C service ports
  11. Remove frunk carpet
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    Note
    2x connectors
  12. Remove underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  13. Remove HEPA filter
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    Note
    Lift up from bottom and pull out
  14. Remove LH outer hood hinge cover
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    Note
    2x clips
  15. Remove RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  16. Disconnect wiper arm hose from cowl
  17. Remove LH wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 35 Nm, Disconnect washer hose at cowl
  18. Remove RH wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 17mm, 35 Nm, Disconnect washer hose at cowl
  19. Release cowl screen washer supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x one way valve
  20. Remove wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips, 1x windshield washer hose, 1x drain hose clamp
  21. Remove HEPA filter duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  22. Remove A/C lines from vehicle
  23. Overlap time for A/C recovery
  24. Move LH 2nd row seat forward using easy entry mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Press easy entry button located on seat back near headrest, Partially fold upper seat forward to roughly a 45-degree position, Slide seat track forward by pulling seat towards front of vehicle
  25. Remove LH rear welcome plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  26. Apply tape to LH racetrack to avoid damage
  27. Remove front screw securing LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 2.5 Nm, Discard patch bolt
  28. Fold down LH 3rd row seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
  29. Remove rear load floor
  30. Remove LH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  31. Remove RH trunk sill side trim
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    Note
    4x clips
  32. Remove trunk sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x patch bolts, T25, 2.5 Nm, Discard after removal
  33. Remove trunk board
  34. Remove trunk floor carpet
  35. Remove rear load floor support
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x clips
  36. Remove screw securing LH C-pillar mid trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm
  37. Release clips securing LH C-pillar mid trim and remove
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  38. Remove fasteners securing LH upper C-pillar trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
  39. Release clips and remove LH upper C-pillar trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 clips along front edge and 4 clips along top edge
  40. Remove load floor support from LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x clip
  41. Remove screws securing C-pillar lower panel to LH parcel shelf support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm
  42. Release clips securing LH C-pillar lower panel along front edge and remove panel
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 1x magnet
  43. Remove vent cover from trunk side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    8x tabs
  44. Release clips securing LH rear trunk side carpet panel to bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
  45. Release load floor support from LH trunk side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x clip
  46. Remove LH trunk side carpet panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Disconnect trunk light and 12V outlet connectors before removal, Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel
  47. Remove LH mid-zone C-pillar bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.5 Nm, 3x push clips, 2x edge clips, Release edge clips securing charge port release cables, The following 6 steps apply to vehicles with rear HVAC and can be skipped for 5 seat configuration
  48. Remove LH minion bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  49. Fold LH 3rd row seat up
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button located on LH 3rd row seat back assembly near headrest, lift seat back into an upright position
  50. Remove bolt securing front edge of LH trunk trim bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 2.5 Nm
  51. Fold down LH 3rd row seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
  52. Remove fasteners securing LH trunk trim bracket and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 2.5 Nm, 1x push clip
  53. Remove charger duct
    Informational PurposesAn informational icon, calling your attention
    Note
    Release from plastic ducts at top and bottom
  54. Power down vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Safety > Power Off
  55. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 5 Nm
  56. Disconnect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, push to release
  57. Remove warranty label from charger cover panel
  58. Remove all items from pockets and ensure not wearing metal items
  59. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R1.pdf
  60. Put on HV insulating gloves and leather over gloves
  61. Remove charger access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x patch bolts, T20, 2 Nm, Discard after removal, Make sure to wear proper PPE
  62. Release tabs and open small access door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  63. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Note
    Measure B+ to B-, B+ to ground, and B- to ground, Make sure to wear proper PPE, Verify you are using a proper ground and not a coated surface, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work escalate a toolbox session for assistance
  64. Remove leather over gloves and HV insulating gloves
  65. Remove coolant reservoir cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  66. Use vacuum suction tool to remove coolant from reservoir
  67. Remove coolant reservoir cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  68. Disconnect electrical connector for coolant level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  69. Remove coolant reservoir fasteners and wire harness edge clip
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 6 Nm, 1x edge clip
  70. Clamp and remove coolant hose and move reservoir off to the side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x coolant hose, Place absorbent material below hose to capture fluid
  71. Release the ground connection at the A/C compressor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  72. Disconnect the A/C compressor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x fir clips
  73. Remove discharge line from compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, Discard O-rings after removal
  74. Move compressor harness away from bracket
  75. Remove the fir tree clips securing the A/C compressor HV harness to the front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  76. Disconnect A/C compressor harness at FJB and release cable from drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x fir tree clip
  77. Remove the fasteners securing the A/C compressor to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, E10, 10 Nm
  78. Support the A/C compressor and remove assembly from the front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Set A/C compressor/bracket assembly to the side
  79. Remove the upper fastener securing the heat exchanger to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 5 Nm + 30 degrees
  80. Raise vehicle fully and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  81. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 3 Nm, 14x clips
  82. Remove front bash plate extrusion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 16 Nm
  83. Loosen 21mm bolts securing front of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Discard after removal
  84. Remove 21mm bolts securing front of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Discard after removal
  85. Loosen front four HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 13mm, 30 Nm, Discard after removal
  86. Remove front four HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 13mm, 30 Nm, Discard after removal
  87. Remove skid plate from front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  88. Position the oil drain under oil pump area
  89. Disconnect the front drive unit oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x electrical connector
  90. Remove the fasteners securing the oil pump to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 5 Nm + 20 degrees
  91. Remove the oil pump from the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    Pry the pump away from the FDU with a pry tool or flat blade screwdriver, Ensure the FDU casting is not damaged, Allow the oil to drain from the FDU
  92. Position fold able funnel
  93. Remove the oil filter from the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    Spin counterclockwise, 3 Nm and 135 degrees, Allow oil to drain,Install a new oil filter after removal
  94. Remove foldable funnel
  95. Remove oil drain container from under vehicle
  96. Position coolant drain container under the LH front corner of the vehicle to catch vehicle coolant
  97. Release FDU outlet hose from heat exchanger and plug heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Allow excess coolant to fully drain
  98. Release upper coolant hose from heat exchanger and plug heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Allow excess coolant to fully drain
  99. Release the clip securing the oil pump harness to the heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  100. Remove the fir tree clip from the heat exchanger and move hose aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  101. Remove the lower fastener securing the heat exchanger to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 5 Nm + 30 degrees
  102. Remove heat exchanger from FDU assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Some oil will spill out of the FDU after removal
  103. Inspect seals of new heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace any damaged seals, Lubricate with drive unit oil before installation
  104. Position heat exchanger onto FDU assembly
  105. Install the upper fastener securing the heat exchanger to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 5 Nm + 30 degrees
  106. Install the lower fastener securing the heat exchanger to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 5 Nm + 30 degrees
  107. Install the clip securing the upper coolant hose to the heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  108. Secure upper coolant hose onto heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test
  109. Secure FDU outlet hose onto heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test
  110. Install the clip securing the oil pump harness pigtail to the heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  111. Remove coolant drain container from under the LH front of the vehicle
  112. Position the oil drain under oil pump area
  113. Remove the fill plug from the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x plug, 8mm Allen, 15 Nm
  114. Inspect seals and o-rings
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect o-rings on removed parts, 3 o-rings on pump, one o-ring on fill plug, if missing o-ring on pump ensure it is not left in housing, if damaged o-ring on plug replace affected plug, Replace all o-rings on oil pump if damaged, Check seal on oil filter, if missing check if still on housing and remove before install
  115. Install new oil filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Spin clockwise, 3 Nm and 135 degrees, Lubricate seal prior to installation
  116. Install the oil pump into the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    Use residual oil in the oil pump cavity to lubricate the seals of the oil pump before installation, Align bolt holes with housing
  117. Install the fasteners securing the oil pump to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 5 Nm + 20 degrees
  118. Set up fill kit
    Informational PurposesAn informational icon, calling your attention
    Note
    Set fluid level to 2000 mL in measuring container
  119. Install fluid transfer pump
    Informational PurposesAn informational icon, calling your attention
    Note
    Trim both input and output hoses to 26", Insert output hose into fill hole until fully seated then pull back 5mm
  120. Set up fill process
    Informational PurposesAn informational icon, calling your attention
    Note
    Place measured fluid container in drain basket, fully submerge input hose, prime pump with ATF fluid
  121. Connect the 12V power supply to oil pump
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  122. Pump ATF fluid into Raven front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Assistant required, Pump 5 full strokes from fluid container, then run pump via switch box for entire fill and keep running until drain plug installed, Do not run pump when dry, If pump is not running and drain plug not installed fluid will drain from plug within 10 seconds
  123. Install fill plug into the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x plug, 8mm Allen, 15 Nm
  124. Disconnect 12V power supply tool from oil pump
    Informational PurposesAn informational icon, calling your attention
    Note
    1x electrical connector
  125. Connect the front drive unit oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x electrical connector
  126. Spray area with brake cleaner and wipe residual fluid off with towel
  127. Remove oil drain from under vehicle
  128. Install skid plate between battery pack and subframe
  129. Install bolts that secure skid plate to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  130. Install front bolts for HV battery with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step
  131. Torque the front bolts for HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 30 Nm
  132. Install 21mm bolts at front of HV battery with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Install new bolts, Do not over tighten bolts, Torque at later step
  133. Torque bolts securing front of HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm
  134. Install front bash plate extrusion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 16 Nm
  135. Install front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 3 Nm, 14x clips
  136. Lower vehicle fully
  137. Close small access door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  138. Install charger access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x patch bolts, T20, 2 Nm, Install new patch bolts
  139. Clean area around charger access panel prior to installation of new warranty label
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow IPA to dry for at least 1 minute
  140. Install new warranty label
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean area with IPA alcohol wipes and allow area to dry before placing new warranty label
  141. Install A/C compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, E10, 10 Nm
  142. Install discharge A/C line to compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nuts, 10mm, 10 Nm, Replace the O-rings
  143. Connect the A/C compressor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x electrical connectors, 2x fir clips
  144. Secure the ground connection at the A/C compressor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  145. Install the fir tree clips securing the A/C compressor HV harness to the front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  146. Connect A/C compressor harness to FJB
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  147. Connect coolant hose to reservoir and remove hose clamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x coolant hose
  148. Connect coolant reservoir level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  149. Install fasteners securing coolant reservoir to shock tower cross member
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 6 Nm
  150. Install HEPA filter duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  151. Remove wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips, 1x windshield washer hose, 1x drain hose clamp
  152. Connect cowl drain hose onto cowl trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clamp
  153. Conenct cowl screen washer supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x one way valve
  154. Install RH wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 17mm, 35 Nm, Align tip of wiper blade to mark on windshield, connect washer hose at cowl
  155. Install LH wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 35 Nm, Align tip of wiper blade to mark on windshield, connect washer hose at cowl
  156. Connect wiper arm hoses to cowl
    Informational PurposesAn informational icon, calling your attention
    Note
    2x washer hoses
  157. Install LH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  158. Install RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  159. Connect first responder loop and then 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x nut, 10mm, 5 Nm
  160. Remove cubby under MCU and connect laptop to vehicle with a tethered Ethernet connection via Toolbox 2
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector, Drive rail must be ON, Toolbox 2 program must be in current service default. Toolbox 2.0 vehicle connection will enable diagnostic mode
  161. Perform coolant purge
    Informational PurposesAn informational icon, calling your attention
    Note
    Click Panels > Thermal > ''Coolant Air Purge'' and press PlayPer current FRT (18300000) 0.15 hrs, Monitor and top off fluid as required
  162. Remove cubby under MCU and connect laptop to vehicle with a tethered Ethernet connection via Toolbox 2
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector, Drive rail must be ON, Toolbox 2 program must be in current service default. Toolbox 2.0 vehicle connection will enable diagnostic mode
  163. In toolbox, run the refrigerant drain and fill routine to enable A/C filling
    Informational PurposesAn informational icon, calling your attention
    Note
    Click Panels > Thermal > ''Fluid Drain and Fill'' > Select > Refrigerant Fill > Select > ''Start Fluid Drain and Fill'' and press Play
  164. Connect hoses to vehicle and perform A/C vacuum and leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    (Touch time only)30 minute vacuum, 10 minute leak testEnsure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports
  165. Inject oil into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Refill with the amount removed during recovery
  166. Perform A/C refrigerant refill
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time, per fluid capacity spec
  167. Install HEPA filter housing
  168. Install underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  169. Install frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  170. Remove A/C lines from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Press clear lines once lines have been removed
  171. Install dust caps onto vehicle high and low side service ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x threaded caps
  172. Install under hood aprons
    Informational PurposesAn informational icon, calling your attention
    Note
    4x aprons
  173. Close hood
  174. Perform A/C hose flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only. No overlap from this since the machine is disconnected from the vehicle.
  175. Test A/C functions in vehicle to ensure cabin cooling functions as designed
  176. Disconnect laptop from vehicle and install storage cubby
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips, Ensure diagnostic cables are tucked into the appropriate position then engage cubby
  177. Calibrate falcon doors via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Calibrate, Required after 12V and FRL disconnect
  178. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and move them from under vehicle, Remove air suspension from "Jack Mode", Via Controls > Service > Jack Mode
  179. Reinstall LH rear charger duct
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure to plastic ducts at top and bottom
  180. Reinstall LH trunk trim bracket and loosely install fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 2.5 Nm, 1x push clip
  181. Fold LH 3rd row seat up
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button located on LH 3rd row seat back assembly near headrest, lift seat back into an upright position
  182. Loosely install bolt securing front edge of LH trunk trim bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 2.5 Nm
  183. Install LH minion bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  184. Tighten fasteners securing LH trunk trim bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 2.5 Nm, 1x push clip
  185. Fold LH 3rd row seat down
  186. Install LH mid zone C-pillar bracket and install fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.5 Nm, 3x push clips, Secure 2x edge clips for charge port release cables
  187. Install LH trunk side carpet panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel, Use caution not to pinch rear PTC harness, See image for details
  188. Reposition vent cover back bracket, then install vent cover to LH trunk side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  189. Install clips securing LH rear trunk side carpet panel to bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
  190. Verify charge port mechanical release cable is in proper position in trunk side carpet panel
  191. Install LH trunk side load floor support
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x clip
  192. Install rear load floor support
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x clips
  193. Reinstall front lower carpet trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure 3rd row seat wiring harnesses to panel
  194. Install trunk board
  195. Install rear trunk sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
  196. Install RH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  197. Install LH lower C-pillar and secure clips along front edge
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 1x magnet
  198. Install screws securing C-pillar lower panel to LH parcel shelf support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm
  199. Install trunk side nub to lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x clip
  200. Install bolt securing front of LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm
  201. Remove tape from LH racetrack trim
  202. Install LH welcome plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  203. Install LH upper C-pillar trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  204. Install fasteners securing LH upper C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm, Install new patched bolt
  205. Install screw securing LH rear C-pillar mid trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm
  206. Install LH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  207. Install rear load floor
  208. Fold LH 3rd row seat up
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button located on LH 3rd row seat back assembly near headrest, lift seat back into an upright position
  209. Close liftgate
  210. Move LH and RH 2nd row seat from the easy entry position to the regular upright seating position
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide seat track backwards by pushing towards rear of vehicle, Fold upper seat backwards until locked in an upright position
  211. Close LH Falcon door
  212. Close LH front door