15/10/2023 19:03:43

ECE Charge Port Assembly (Remove and Replace)

Correction Code 44011612

  • 2023-08-25: Added link to charge port voltage check procedure.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Only technicians who have been trained in High Voltage (HV) Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper Personal Protective Equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn any time a high voltage cable is handled. Refer to Tech Note TN-15-92-003, "High Voltage Awareness Care Points" for additional safety information.

Removal

  1. Open the left rear door.
  2. Open the liftgate.
  3. Open the charge port.
  4. Disconnect 12V power. See Disconnect 12V Power.
  5. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
  6. Fold down the 60 seat back.
  7. Remove the LH welcome plate, see Welcome Plate - LH (Remove and Replace).
  8. Remove the LH rear trunk side trim, see (refer to procedure).
  9. Release the rear body controller from the controller bracket, see Module - Rear Body Controller - BCM (Remove and Replace).
  10. Disconnect the charge port assembly connector.
  11. Remove the charge port cover.
  12. Remove the bolts (x3) that secure the HV harness to the charge port in the order shown (torque 5 Nm), and then remove the harness.
  13. Remove the bolts (x4) that secure the ECE charge port assembly to the body (torque 5 Nm), and then remove the ECE charge port assembly.
  14. Disconnect the charge port door connector from the charge port assembly.
  15. Remove the manual release cable from the charge port.
  16. Remove the charge port from the vehicle.

Installation

Installation procedure is the reverse of removal, except for the following:
  1. After installation is complete, calibrate the falcon doors using the MCU.
  2. Update the vehicle firmware. See Firmware Update.
  3. Connect a laptop to the diagnostic port of the vehicle, and then use Toolbox 3 to locally connect to the vehicle. See Toolbox 3 (Connect and Disconnect).
  4. Unlock the vehicle gateway for diagnostic communication. See Gateway Unlock.
  5. Using Toolbox 3:
    1. Select the Actions tab and search for "Latch calibration".
    2. Select the ODIN routine PROC_CP_X_LATCH-CALIBRATIONvia Toolbox: (link), and then click the link of the routine.
    3. Click RUN, and allow the routine to complete.
  6. Using Toolbox 3:
    1. Select the Actions tab and search for "Door sensor calibration".
    2. Select the ODIN routine PROC_CP_X_DOOR-SENSOR-CALIBRATIONvia Toolbox: (link), and then click on the link of the routine.
    3. Click RUN, and allow the routine to complete.
  7. Perform a charging session and make sure that charging proceeds as intended.