26/07/2023 16:55:04

Bracket - Radar - Front (DAS 2.5) (Remove and Replace)

Correction code

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Removal

  1. Perform Wheel Alignment Check (with Air Suspension).
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    Note
    FRT per correction code- 31002100.
  2. Using MCU, set suspension to very high and press, open hood.
  3. Exit vehicle and open hood.
  4. Remove underhood aprons.
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    Note
    4x aprons.
  5. Remove frunk carpet.
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    Note
    2x connectors.
  6. Remove underhood storage unit.
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    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm.
  7. Remove the front T badge.
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    Note
    2x bolts, T25, 5 Nm, Done to prevent scratching of the front fascia chrome trim.
  8. Release fascia to lower front aero shield.
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    Note
    11x push clips, 2x bolts, 10mm, 3 Nm.
  9. Remove bolts securing fascia to upper grill.
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    Note
    2x bolts, 10mm, Torque?.
  10. Turn wheel fully to the right, to gain access to LF arch liner clips.
  11. Remove forward side of the LF arch liner to gain access to garnish fasteners.
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    Note
    4x push clips.
  12. Release the LH lower front of fender garnish.
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    Note
    1x push clip, 2x bolts, 10mm, 1.5 Nm.
  13. Starting from the rear, carefully pull the LH fender garnish away from the vehicle and disconnect ultrasonic sensor.
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    Note
    5x heart flex clips, 1x connector, take care not to damage garnish ultra sonic sensor.
  14. Remove the screw that secures fascia to LF fender.
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    Note
    1x screw, T25, 1.5 Nm.
  15. Pull LH fascia away from fender.
  16. Turn wheel fully to the left, to gain access to RF arch liner clips.
  17. Remove forward side of RF arch liner to access garnish bolts.
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    Note
    4x push clips.
  18. Release the RH lower front of fender garnish.
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    Note
    1x push clips, 2x bolt, 10mm, 1.5 Nm.
  19. Starting from the rear, carefully pull the RH fender garnish away from the vehicle and disconnect ultrasonic sensor.
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    Note
    5x heart flex clips, 1x connector, take care not to damage garnish ultra sonic sensor.
  20. Remove the screw that secures fascia to RF fender.
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    Note
    1x screw, T25, 1.5 Nm.
  21. Pull RH fascia away from fender.
  22. Starting on the LH side of the vehicle, release the clips that secure the front fascia by pulling the fascia up and away from the vehicle.
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    Note
    1x connector, recommend assistance to remove fascia.
  23. Release the harness clip from the lower edge of the radar bracket.
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    Note
    1x clip.
  24. Disconnect the front radar.
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    Note
    1x connector.
  25. Remove the radar bracket assembly.
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    Note
    3x bolts, 10mm, 6.5 Nm.
  26. Remove radar housing front cover.
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    Note
    3x bolts, T10, 0.8 Nm.
  27. Remove radar from housing.

Installation

  1. Install radar to new housing.
  2. Install radar housing front cover.
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    Note
    3x bolts, T10, 0.8 Nm.
  3. Install the radar bracket assembly.
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    Note
    3x bolts, 10mm, 6.5 Nm.
  4. Connect the front radar.
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    Note
    1x connector.
  5. Install the harness clip to the lower edge of the radar bracket.
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    Note
    1x clip.
  6. Make connection from the fascia harness to the FEM harness and fully seat fascia.
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    Note
    1x connector, Recommend assistance.
  7. Install bolts securing fascia to upper grill.
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    Note
    2x bolts, 10mm, Torque?.
  8. Install the screws that secure fascia to fender both sides.
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    Note
    2x screws, T25, 1.5 Nm.
  9. Install fascia to lower front aero shield.
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    Note
    11x push clips, 2x bolts, 10mm, 3 Nm.
  10. Connect RH garnish ultrasonic sensor and Install the RH fender garnish.
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    Note
    1x connector, 5x heart flex clips 2x push clips, 1x bolt, 10mm, 1.5 NmSeat the Fog Lamp Duct first to fully engage the fender garnish clips.
  11. Fully secure RF wheel liner to fender garnish.
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    Note
    4x push clips.
  12. Turn wheel fully to the right.
  13. Connect the LH fender garnish ultrasonic sensor and Install the LH fender garnish.
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    Note
    1x connector, 5x heart flex clips 2x push clips, 1x bolt, 10mm, 1.5 NmSeat the Fog Lamp Duct first to fully engage the fender garnish clips.
  14. Fully secure LF wheel liner to fender garnish.
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    Note
    4x push clips.
  15. Close hood.
  16. Using MCU apply standard suspension level.
  17. Remove cubby under MCU and connect laptop with Toolbox 3 to the vehicle.
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    Note
    2x clips, 1x connector, Drive rail must be ON
  18. In Toolbox 3, click the Actions tab, type "Continental" into the search field, click PROC_RADC_X_CONTINENTAL-SERVICE-DRIVE-ALIGNMENTSearch for routine in ToolboxContinental Service Drive Alignment, click Run, and allow the routine to complete.
  19. Drive vehicle for radar calibration routine.
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    Note
    If calibration failure is indicated by Toolbox, re-perform radar bracket adjustment. Time per current drive test FRT.
  20. Using MCU, set suspension to very high and press, open hood.
  21. Exit vehicle and open hood.
  22. Release fascia to lower front aero shield.
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    Note
    11x push clips, 2x bolts, 10mm, 3 Nm.
  23. Remove bolts securing fascia to upper grill.
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    Note
    2x bolts, 10mm, Torque?.
  24. Turn wheel fully to the right, to gain access to LF arch liner clips.
  25. Remove forward side of the LF arch liner to gain access to garnish fasteners.
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips.
  26. Release the LH lower front of fender garnish.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 2x bolts, 10mm, 1.5 Nm.
  27. Starting from the rear, carefully pull the LH fender garnish away from the vehicle and disconnect ultrasonic sensor.
    Informational PurposesAn informational icon, calling your attention
    Note
    5x heart flex clips, 1x connector, take care not to damage garnish ultra sonic sensor.
  28. Remove the screw that secures fascia to LF fender.
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    Note
    1x screw, T25, 1.5 Nm.
  29. Pull LH fascia away from fender.
  30. Turn wheel fully to the left, to gain access to RF arch liner clips.
  31. Remove forward side of RF arch liner to access garnish bolts.
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    Note
    4x push clips.
  32. Release the RH lower front of fender garnish.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clips, 2x bolt, 10mm, 1.5 Nm.
  33. Starting from the rear, carefully pull the RH fender garnish away from the vehicle and disconnect ultrasonic sensor.
    Informational PurposesAn informational icon, calling your attention
    Note
    5x heart flex clips, 1x connector, take care not to damage garnish ultra sonic sensor.
  34. Remove the screw that secures fascia to RF fender.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 1.5 Nm.
  35. Pull RH fascia away from fender.
  36. Starting on the LH side of the vehicle, release the clips that secure the front fascia by pulling the fascia up and away from the vehicle.
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    Note
    1x connector, recommend assistance to remove fascia.
  37. Adjust vertical alignment of radar sensor in accordance with data from toolbox calibrations results.
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    Note
    pitch stud is on the top of the radar bracket.
  38. Adjust Horizontal alignment in accordance with toolbox calibration results.
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    Note
    yaw stud is on the bottom right corner of the radar bracket.
  39. Mark the top of the radar bracket every time an adjustment is made.
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    Note
    The radar bracket should be replaced after either of the self-tapping alignment studs have been adjusted 5 times.
  40. Make connection from the fascia harness to the FEM harness and fully seat fascia.
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    Note
    1x connector, Recommend assistance.
  41. Install bolts securing fascia to upper grill.
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, Torque?.
  42. Install the screws that secure fascia to fender both sides.
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 1.5 Nm.
  43. Install fascia to lower front aero shield.
    Informational PurposesAn informational icon, calling your attention
    Note
    11x push clips, 2x bolts, 10mm, 3 Nm.
  44. Connect RH garnish ultrasonic sensor and Install the RH fender garnish.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 5x heart flex clips 2x push clips, 1x bolt, 10mm, 1.5 NmSeat the Fog Lamp Duct first to fully engage the fender garnish clips.
  45. Fully secure RF wheel liner to fender garnish.
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    Note
    4x push clips.
  46. Turn wheel fully to the right.
  47. Connect the LH fender garnish ultrasonic sensor and Install the LH fender garnish.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 5x heart flex clips 2x push clips, 1x bolt, 10mm, 1.5 NmSeat the Fog Lamp Duct first to fully engage the fender garnish clips.
  48. Fully secure LF wheel liner to fender garnish.
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    Note
    4x push clips.
  49. Install the front T badge.
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T25, 5 Nm.
  50. Install underhood storage unit.
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    Note
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm.
  51. Install frunk carpet.
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    Note
    2x connectors.
  52. Install under hood aprons.
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    Note
    4x aprons.
  53. Close hood.
  54. Using MCU apply standard suspension level.
  55. In Toolbox 3, click the Actions tab, type "Continental" into the search field, click PROC_RADC_X_CONTINENTAL-SERVICE-DRIVE-ALIGNMENTSearch for routine in ToolboxContinental Service Drive Alignment, click Run, and allow the routine to complete.
  56. Drive vehicle for radar calibration routine.
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    Note
    If calibration failure is indicated by Toolbox, re-perform radar bracket adjustment. Time per current drive test FRT.
  57. Disconnect laptop from vehicle and install storage cubby.
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    Note
    1x connect, 2x clips, Ensure diagnostic cables are tucked into the appropriate position.
  58. Perform vehicle road test.
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    Note
    Per current FRT (00040100) 0.3 hrs, Check operation of vehicle and any related repairs.