Release Notes April-June 2023

Archived Release Notes:

Week Ending July 1, 2023

The following new procedure(s) were added:
  1. Fascia Assembly - Rear - Lower (Remove and Replace)

Week Ending June 24, 2023

The following procedure(s) were updated:
  1. Bracket - Radar - Front (DAS 1/2) (Remove and Replace) - Replaced Toolbox 2 panels with Toolbox 3 routines.
  2. Electromechanical Brake Booster Assembly (LHD) (Remove and Replace) - Replaced steps for the Toolbox 3 Tools tab.
  3. SRS Inspection and Component Replacement -
  4. Subframe Assembly - Rear (Remove and Install) - Updated note for replacement of seized rear drive unit HV harness.

Week Ending June 10, 2023

The following new procedure(s) were added:
  1. Bushing Carrier - Front Drive Unit (2nd Generation) (Remove and Replace)
The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Replace) - Updated torque specifications in installation step 34.
  2. HV Battery (AWD) (Remove and Replace) - Service Engineering updates to the touchscreen steps.
  3. Wheel Assembly (Remove and Install) - Added tightening torque to installation section.

Week Ending June 03, 2023

The following new procedure(s) were added:
  1. Assembly - Cover - Footwell - Driver's (RHD) (Remove and Replace)
  2. Assembly - Cover - Footwell - Passenger's (RHD) (Remove and Replace)
The following procedure(s) were updated:
  1. Charger - 3rd Generation (3 Phase) (Remove and Replace) - Condensed procedure and substituted Toolbox 2 by Toolbox 3 routines.
  2. HV Battery (AWD) (Remove and Replace) - Updated procedure to latest GSD validation including replacement of Toolbox 3 routines by routines run from the touchscreen.
  3. Tire - Front - LH (Remove and Replace) - Added caution about lubricant drying time.

Week Ending May 27, 2023

The following new procedure(s) were added:
  1. Actuator - EZ Entry - 40 Track - 2nd Row Seat (7 Seat) (Remove and Replace)
  2. Charge Port Voltage Check
The following procedure(s) were updated:
  1. Charge Port - Manual Release of Cable - Added Charge Port Voltage Check.
  2. Charge Port (Remove and Replace) - Updated procedure to use Charge Port Voltage Check.
  3. Fan - Condenser (Remove and Replace) - Added photos and text to discriminate PWM and LIN controlled condenser fans, and added step to reset 12V to clear faults/alerts.
  4. Headliner (Remove and Replace) - Added installation sequence and headliner shipping bag installation tip.
  5. HV Battery (AWD) (Remove and Replace) - Added conspicuous discharge warning table. Updated pack configuration steps.
  6. Pin Carrier - Charge Port (Remove and Replace) - Updated procedure to use Charge Port Voltage Check, and not Vehicle Electrical Isolation Procedure.
  7. Safety Cap - Charge Port to HV Battery (China) (Remove and Replace) - Updated procedure to use Charge Port Voltage Check.

Week Ending May 20, 2023

The following procedure(s) were updated:
  1. Antenna - Bluetooth (Remove and Replace) - Added a video in Install part to avoid damage to components and/or personal injury.
  2. Clean and Lubricate Brake Calipers (Integrated Parking Brake) - Added Mobile Service notes to chock opposing wheels, service the front calipers, and then service the rear calipers.
  3. Clean and Lubricate Brake Calipers (Separate Parking Brake) - Added Mobile Service notes to chock opposing wheels, service the front calipers, and then service the rear calipers.
  4. Front Door Drive Unit - LH (Remove and Replace) - Improved instructions for calibration.
  5. Four Wheel Alignment Check and Adjust -
  6. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Added fuse cover condition check with link to Toolbox article.
  7. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Added fuse cavity and cover area condition check with link to Toolbox article.
  8. Garnish - Fender - Front - LH (Remove and Replace) - Added a video at Step 6 in Removal part to avoid damage to components and/or personal injury.
  9. Navigation Micro SD Card - Media Control Unit (Remove and Replace) - Updated removal step 4 to state “destroy and discard the Micro SD card after removal”.

Week Ending May 6, 2023

The following new procedure(s) were added:
  1. Seatbelt Reminder - 3rd Row - LH (Remove and Replace)
The following procedure(s) were updated:
  1. Electrical Precautions - Updated HV battery storage temperature guidance.
  2. Halfshaft - Front Drive Unit - LH (2nd Generation) (Remove and Replace) - Added step to reinstall the front brake caliper.

Week Ending April 29, 2023

The following new procedure(s) were added:
  1. Windshield (Vehicles with 2nd Generation or Later Autopilot Hardware) (Remove and Install)
The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Replace) - Deleted duplicated installation step of the first responder loop. .
  2. Maintenance Service and Intervals - Updated maintenance interval for tire rotation.

Week Ending April 22, 2023

The following new procedure(s) were added:
  1. 5003 - Charging Adapters - Created new section and moved Firmware Update - CHAdeMO Charging Adapter to there.
The following procedure(s) were updated:
  1. Halfshaft - Front Drive Unit - LH (2nd Generation) (Remove and Replace) - Added a video at Step 18 in Removal part to demonstrate the use of the axle removal tool.
  2. Link - Fore - Lower - Front - LH (Remove and Replace) - Updated procedure according to the latest time studies. Air suspension depressurization/pressurization is no longer necessary.
  3. Links - Fore - Lower - Front - LH/RH (Remove and Replace) - Added step for FUCA ride height tool.
  4. Maintenance Service and Intervals - Updated maintenance interval for tire rotation.

Week Ending April 15, 2023

The following new procedure(s) were added:
  1. Charger - 3rd Generation (3 Phase) (Remove and Replace)
  2. Harness - Damper - Air Suspension - Front - LH (Remove and Replace)
The following procedure(s) were updated:
  1. Hub - Rear - LH (Remove and Replace) - Added steps to remove wheel, push in axle, and note to use a short socket to remove the hub mounting bolts.
  2. Link - Aft - Lower - LH (Remove and Replace) - Updated tool info.

Week Ending April 8, 2023

The following new procedure(s) were added:
  1. Negative Cable - 12V Power (Remove and Replace)
The following procedure(s) were updated:
  1. Control Arm - Upper - Front - LH (Remove and Replace) - Added hyperlink to 18100402 Housing - Filter topic
  2. Fluids - Updated information on A/C oil type to be used.
  3. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Updated with latest Toolbox 3 routine.
  4. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Updated to latest validation and consistent with HV battery 2.0
  5. Latch - Door - Rear - LH (Remove and Replace) - Updated hyperlink to TN-16-11-002.
  6. Tire - Front - LH (Road Force) (Balance) - Added Road Force Peak to Peak values.