Release Notes June-September 2022

Week Ending October 1, 2022

The following new procedure(s) were added:

The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Replace) - Change "Remove" to "Install" in the Mid Aero Shield link in the “Installation” section
  2. Service Mode Plus - Locally connecting Toolbox 3 to the vehicle now automatically enables Service Mode Plus.

Week Ending September 24, 2022

The following new procedure(s) were added:
  1. Foam - Cushion - Driver Seat (Model 3 Seat) (Remove and Replace)
  2. Windshield Chip Repair
  3. Windshield Scratch Repair
The following procedure(s) were updated:
  1. Adaptive Air Spring Module - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  2. GUID-BB2EABD9-DF97-4B68-8D90-DD0880428216.html - Added step to refer to Alignment Requirement.
  3. Air Spring Module - Rear - RH (Remove and Replace) - Added step to refer to Alignment Requirement.
  4. Control Arm Assembly - Rear - Lower - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  5. Fill Valve - Air (Retrofit) - Added steps for setting ride height and images for new part.
  6. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Added contactor seize check section.
  7. Hub - Rear - LH (Adaptive Suspension) (Remove and Replace) - Added step to refer to Alignment Requirement.
  8. Hub - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  9. HV Battery (AWD) (Remove and Install) - Change correction code from 16010101 to 16010201 and added AWD. Procedure completely updated to latest validation.Added steps to put on HV gloves when mating HV battery to vehicle.
  10. HV Battery (AWD) (Remove and Replace) - Change correction code from 16010102 to 16010202 and added AWD. Added steps to put on HV gloves when mating HV battery to vehicle.
  11. Integral Link - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  12. Knuckle - Suspension - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  13. Links - Front Suspension - Lower - Fore and Aft - LH/RH (Remove & Replace) - Added step to refer to Alignment Requirement.
  14. Link - Suspension - Rear - Upper - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  15. SIM Card (Intel based MCU without SIM extender) (Remove and Replace) - Added a note to authenticate the new SIM card after installing for China only
  16. SIM Card - With SIM Extender (Remove and Replace) - Added a note to authenticate the new SIM card after installing for China only
  17. Stabilizer Bar - Rear (Remove and Replace) - Added step to refer to Alignment Requirement.
  18. Subframe Assembly - Rear (Remove and Install) - Added step to refer to Alignment Requirement.
  19. Subframe Assembly - Rear (Remove and Replace) - Added step to refer to Alignment Requirement.
  20. GUID-36271BBF-FF05-4A41-904D-DBAE52EA15E6.html - Added step to refer to Alignment Requirement.

Week Ending September 17, 2022

The following procedure(s) were updated:
  1. Front suspension procedures that require a four wheel alignment check/adjust now refer to the Alignment Requirement procedure.

Week Ending September 10, 2022

The following procedure(s) were updated:
  1. Battery - Auxiliary - 12V (Remove and Replace) - Modified procedure: no need to remove battery cage from vehicle.
  2. Sun Visor - LH (Remove and Replace) - Change title from “driver” to “LH”

Week Ending September 3, 2022

The following new procedure(s) were added:
  1. Alignment Requirement - Suspension
  2. Isolation/Insulation Test
  3. Hinge - Door - Front - Upper - LH (Remove & Replace)
  4. Hinge - Door - Front - Lower - LH (Remove & Replace)
  5. Charge Port (Retrofit) (China)
  6. Key Fob - Program - Updated procedure to include Intel processor program steps.
  7. Key Fob - Unpair - Updated procedure to include Intel processor unpair steps.
The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Install) - Added steps to check for and discharge high voltage on the Rapid Splitter.
  2. HV Battery (AWD) (Remove and Replace) - Added steps to check for and discharge high voltage on the Rapid Splitter.

Week Ending August 27, 2022

The following procedure(s) were updated:
  1. HV Harness - Charger to Charge Port (Remove and Replace) - Updated steps for three-phase markets.
  2. Pin Carrier - Charge Port (Remove and Replace) - Updated steps for Vehicle Isolation Procedure.
  3. Seat Belt Assembly - 2nd Row - LH (Without 2nd Row Bench Seats) (Remove and Replace) - The seatbelt anchor washer (if present) can be reused

Week Ending August 20, 2022

The following new procedure(s) were added:
  1. Panel - Aero Shield - Mid (Retrofit)
  2. Evaporator (Remove and Replace)
The following procedure(s) were updated:
  1. Halfshaft - Front Drive Unit - LH (2nd Generation) (Remove and Replace)- Removed steps to remove/install caliper from knuckle
  2. Halfshaft - Front Drive Unit - RH (2nd Generation) (Remove and Replace)- Removed steps to remove/install caliper from knuckle
  3. HV Battery (AWD) (Remove and Replace) - Updated with unpacking and packing steps, and battery drain and refill.
  4. Light - Fog - Front - LH (Remove and Replace) - Updated procedure to replace fog light without front fascia removal.
  5. Update procedure names for clarity:
  6. Camera - Forward Facing (Pitch Verification) - Updated steps to set up a local connection, updated steps using Toolbox 3 to perform pre-calibration.

Week Ending August 13, 2022

The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Replace) - Modified SoC percentage for shipping HV battery by air from 25% to 30%.
  2. Receiver Dryer and Desiccant (Remove and Replace) - Update maintenance interval to 4 years.

Week Ending August 6, 2022

The following new procedure(s) were added:
  1. Seal - Rear Door - LH (Remove and Replace)
  2. Park Brake Caliper - Release - EPB - LH
The following procedure(s) were updated:
  1. Cooling Fan Module (Remove and Install) - Updated to latest GSD validation.
  2. Fluids - Added text to caution on the use of coolant not to use any additives.
  3. Drive Unit - Rear - Large (Remove and Install) - Add drive unit sling PN and clarify sling attachment step.

Week Ending July 30, 2022

The following procedure(s) were updated:
  1. Calibration - Front Radar Sensor - Updated images for DAS Hardware 2.5
  2. Cover - Back Rest - Driver Seat (Model 3 Seat) (Remove and Replace) - Updated link to airbag installation video.
  3. Foam - Back Rest - Driver Seat (Model 3 Seat) (Remove and Replace) - Updated link to airbag installation video.
  4. Module - Steering Column Control (Remove and Replace) - Updated the step to reflash the steering module using theToolbox Power Steering (EPAS) Control Panel to only apply the step when 1st Generation steering rack is installed.
  5. Steering Rack (LHD) (2nd Generation) (Remove and Replace) - Deleted the step to reflash the steering rack using theToolbox Power Steering (EPAS) Control Panel since this only applies to 1st Generation steering rack.
  6. Steering Rack (RHD) (2nd Generation) (Remove and Replace) - Deleted the step to reflash the steering rack using theToolbox Power Steering (EPAS) Control Panel since this only applies to 1st Generation steering rack.
  7. - Updated link to airbag installation video.
  8. Windshield (Vehicles with 2nd Generation or Later Autopilot Hardware) (Remove and Replace) - A firmware update is now required if installing a new temperature and humidity sensor on the vehicle.

Week Ending July 23, 2022

The following procedure(s) were updated:
  1. Bleed or Flush Procedure - System (Remove and Replace) - Added step to perform test drive after replacement.
  2. Firmware Redeploy - Added steps to attach 12V support charger.
  3. Trim - C-Pillar - Upper - LH (Remove and Replace) - Added step to remove LH rear C-pillar trim and installation sequence.
  4. Software Reinstall - Added steps to attach 12V support charger.

Week Ending July 16, 2022

The following new procedure(s) were added:
  1. Bracket - Radar - Front (DAS 1/2) (Remove and Replace)
  2. Bracket - Radar - Front (DAS 2.5) (Remove and Replace)
The following procedure(s) were updated:
  1. A/C Refrigerant Flush Due To Compressor Failure (Dual HVAC) (Europe) - Added Notes to procedure that TXVs and EXV should be replaced by new ones when debris was found

Week Ending July 9, 2022

The following new procedure(s) were added:
  1. Charger Port (China) (Remove and Retrofit)
  2. Sensor - Brake Reservoir Fluid Level (Remove and Replace)
The following procedure(s) were updated:
  1. Channel - Glass Run - Front - LH (Retrofit) - Adds adding foam tape to front window regulator, no need for front door window removal.
  2. Four Wheel Alignment Check (Air Suspension) - Remove bad link
  3. Micro SD Card - Media Control Unit (Remove and Replace) - Added Toolbox articles for additional information.
  4. SD Card - Media Control Unit (Remove and Replace) - Added Toolbox articles for additional information.
  5. Seal - Primary - Front Door - LH (Remove and Replace) - Added steps to ensure that stiffer part of seal is correctly located (near door quarter glass) when installing the new seal.

Week Ending July 2, 2022

The following new procedure(s) were added:
  1. Door Assembly - Rear Lower - LH (Remove and Replace)
  2. Door Assembly - Rear Upper - LH (Remove and Replace)
  3. Vehicle Sanitation - Tunap (Basic Package) (EMEA)
  4. Vehicle Sanitation - Tunap (Complete Package) (EMEA)
The following procedure(s) were updated:
  1. Four Wheel Alignment Check – Simplified topic.
  2. Four Wheel Alignment Check and Adjust – Simplified topic.
  3. Gearbox Fluid - Front Drive Unit (1st Generation) (Drain and Refill) – Updated link .

Week Ending June 25, 2022

The following procedure(s) were updated:
  1. Link - Fore - Lower - Front - LH (Remove and Replace) - Added installation sequence, and explanation of fastener orientation.
  2. Link - Fore - Lower - Front - LHRH (Remove and Replace) - Optimized text, added installation sequence, and explanation of fastener orientation.
  3. Locking Devices - Added Fastener Symmetry section to describe orientation of nuts and washers.
  4. Subframe Assembly - Rear (Remove and Install) - Organized procedure into separate sections for large RDU and small RDU.

Week Ending June 18, 2022

The following procedure(s) were updated:
  1. Cladding - Door - Rear - Wheel Arch - LH (Remove and Replace) - Added Toolbox 3 steps to disable sensors.
  2. Front Door Drive Unit - LH (Remove and Replace) - Procedure updated.
  3. Latch - Door - Front - LH (Remove and Retrofit) - Updated link to Collision Repair procedure.

Week Ending June 11, 2022

The following new procedure(s) were added:
  1. Rapid Mate - Low Voltage - HV Battery 2.0 (Remove and Replace)
The following procedure(s) were updated:
  1. Cross Car Beam (Remove and Replace) - Added note for correct pin guide placement.
  2. Light - Fog - Front - LH (Remove and Replace) - Improved procedure with more information on fasteners
  3. Sensor - Occupant Classification - Front Passenger’s Seat - Calibration - Procedure rewritten to use Toolbox 3.
  4. Subframe Assembly - Rear (Remove and Install) - Procedure rewritten to accommodate the removal of the alignment check.

Week Ending June 04 , 2022

The following new procedure(s) were added:
  1. Buckle Assembly - 2nd Row - LH (With 2nd Row Bench Seats) (Remove and Replace)
The following procedure(s) were updated:
  1. AC Refrigerant Leak Detection - Added note to replace desiccant bag when a leak has been detected.
  2. AC Refrigerant Recovery and Recharge (Remove and Replace) - Added step to release vacuum from system.
  3. Clean and Lubricate Brake Calipers (Integrated Parking Brake) - Updated with information regarding correction code usage.
  4. Clean and Lubricate Brake Calipers (Separate Parking Brake) - Updated with information regarding correction code usage.

Week Ending May 28, 2022

The following new procedure(s) were added:
  1. Buckle Assembly - 2nd Row - Center (With 2nd Row Bench Seats) (Remove and Replace)
  2. Pinch Sensor (Forward Edge) - Liftgate (Remove and Replace)
The following procedure(s) were updated:
  1. Instrument Cluster (Remove and Replace) - Procedure updated to improve install time.
  2. Fuse - HV Battery (2.0) (Remove and Replace) - Tool information updated.
  3. Rear Door Spring - Front - LH (Remove and Replace) - Notes added and procedure updated to improve removal time.
  4. Pinch Sensor Carrier (2nd row) - Rear - LH (Remove and Replace) - Procedure updated to improve removal time.
  5. Inverter - Rear Small Drive Unit (Remove and Replace) - Tool information updated.