22/10/2024 10:33:57

Sensor - Ride Height - Front - LH (Retrofit)

Correction code 31102806

  • 2024-10-22: Added RH front ride height sensor harness image for clarity purposes.
  • 2024-07-25: Added note on front sensor mounting bracket.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
The replacement front ride height sensor comes with a new mounting bracket.
  1. Open LH front door
  2. Raise and support vehicle
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    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
  3. Remove lug nut covers from LH front wheel
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    Note
    5x covers
  4. Loosen LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  5. Raise vehicle partially and lower onto locks
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side
  6. Remove LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  7. Remove indicated nut and clip securing rear half of LH front wheelhouse liner to body
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    Note
    1x nut, 10mm, 4 Nm, 1x push clips, Move aside for access
  8. Disconnect LH front air suspension height sensor
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    Note
    1x connector, Position wheelhouse liner away from body
  9. Remove nut securing LH front air suspension height sensor assembly to FUCA
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    Note
    1x nut, 10mm, 7 Nm, Counter hold the joint with a wrench to allow removal, Discard after removal
  10. Remove nut securing LH front air suspension height sensor assembly and remove from vehicle
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    Note
    2x nut, 10mm, 7 Nm, Discard after removal
  11. Transfer ride height sensor bracket from original sensor to new sensor
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    Note
    4x screws, T20, 4.3 Nm
  12. Install nuts securing LH front air suspension height sensor assembly to body
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    Note
    2x nuts, 10 mm, 7 Nm, Install new nyloc nuts
  13. Install nut securing LH front air suspension height sensor assembly to FUCA
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    Note
    1x nut, 10mm, 7 Nm, Install new nyloc nut, Counter hold the joint with a wrench to allow installation
  14. Release secondary lock from new height sensor connector
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    Note
    Locking tab can be removed completely and will be re-installed at a later step
  15. Release secondary lock from original ride height connector
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    Note
    Locking tab can be removed completely
  16. Peel back the ride height sensor harness on body side
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    Note
    Peel back the ride height sensor harness branch to reveal wires and wire color
    Figure 1. LH front ride height sensor harness
    Figure 2. LH front ride height sensor harness
    Figure 3. LH front ride height sensor harness
    Figure 4. RH front ride height sensor harness for reference
  17. Depin BK/GY wire from pin 1 of x182
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    Note
    Release terminal from pin 1 using the flat twin blade terminal release tool
  18. Insert BK-GY wire from pin 1 into pin 1 of new connector housing
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    Note
    Insert terminal into pin 1 of new connector housing, Perform push pull push test and verify terminal is fully locked
  19. Depin BN-GY wire from pin 3 of x182
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    Note
    Release terminal from pin 3 using the flat twin blade terminal release tool
  20. Insert BN-GY wire from pin 3 into pin 2 of new connector
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    Note
    Insert terminal into pin 2 of new connector housing, Perform push pull push test and verify terminal is fully locked
  21. Depin DB-GY wire from pin 2 of x182
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    Note
    Release terminal from pin 2 using the flat twin blade terminal release tool
  22. Insert DB-GY wire from pin 2 into pin 3 of new connector housing
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    Note
    Insert terminal into pin 3 of new connector housing, Perform push pull push test and verify terminal is fully locked
  23. Secure secondary lock onto new height sensor connector
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    Note
    Secure and fully engage the terminal lock
  24. Re-apply tape over wires secure corrugate tubing over the ride height sensor harness branch
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    Note
    Re-apply electrical tape over wires and secure corrugate tubing
  25. Connect LH front air suspension height sensor
  26. Install nut and clip securing rear half of LH front wheelhouse liner to body
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    Note
    1x nut, 10mm, 4 Nm, 1x push clips
  27. Install LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  28. Lower vehicle until tires are touching ground
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  29. Torque LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  30. Install LH front lug nut covers
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    Note
    5x covers
  31. Remove vehicle from lift
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    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode" via Controls > Service > '' JACK MODE''
  32. Perform a ride height adjustment. See Ride Height - Adjust.
  33. Remove vehicle from 4-post lift
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    Note
    Remove suspension from Jack Mode, Release passenger seat belt from driver buckle