05/03/2024 13:59:31

Brake Caliper - Rear - Brembo - LH (Remove and Replace)

Correction Code 33010502

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Warning
If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle.
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Note
Model S base vehicles built after November 16, 2016, have Mando rear integrated parking brake calipers. These use 1 caliper instead of 2 calipers.
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Note
For replacing brake calipers on Model S base vehicles built after November 16, 2016, replace the Mando calipers (refer to procedure).

Special tool recommended for this procedure:

Part Number Description
1109954-00-A Caliper Spreader Kit
  • 2024-03-05: Replaced copper paste with Silaramic.
  • 2023-07-20: Replaced brake hose remove and replace with a step to release the hose from the caliper and replacing the washers.

Removal

  1. Remove the rear underhood apron (refer to procedure).
  2. Remove the brake fluid reservoir cap and place an absorbent material around the opening of the reservoir.
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    Note
    Place suitable absorbent material around the affected area to absorb any possible fluid spillage.
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    CAUTION
    If brake fluid is spilled on a painted surface, wash off immediately with clean water.
  3. Remove the rear wheel (refer to procedure).
  4. Remove the brake pad retaining pins and collect the anti-rattle clip.
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    Note
    Always check that the anti-rattle clip has not been damaged. This part is easily damaged and is important to help eliminate squeaks.
  5. Use the caliper spreader kit or similar tool to ease the caliper pistons back.
  6. Remove the brake pads from the caliper.
  7. Remove the bolt that attaches the brake hose to the caliper (torque 42 Nm), and then release the hose from the caliper.
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    CAUTION
    Plug pipe connections to prevent ingress of moisture or dirt.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place suitable absorbent material around the affected area to absorb any possible fluid spillage.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    If brake fluid is spilled on a painted surface, wash off immediately with clean water.
  8. Remove and discard the bolts (x2) that attach the caliper to the knuckle (torque 120 Nm).
  9. Remove the caliper from the vehicle.

Installation

Installation procedure is the reverse of removal, except for the following:

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CAUTION
Replace all patchbolt(s).
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CAUTION
Make sure that the brake hose is aligned correctly with no excessive twist or bends.
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CAUTION
Make sure that the retaining clip that attaches the brake hose to the fixed bracket is oriented correctly.
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Note
Clean the affected areas before installation.
  • Install new washers (x2) when reinstalling the brake hose to the caliper.
  • Apply an even layer of Silaramic lubricant (1063021-00-A) to the caliper pad slides. Remove any excess lubricant.
  • Apply an even layer of Silaramic lubricant (1063021-00-A) between the shim and the backing plate on the brake pads. Remove any paste that squeezes out after installing the shim.
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    CAUTION
    Make sure that the brake pads move freely.
  • Perform the brake bleed procedure (refer to procedure).
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    CAUTION
    If brake fluid is spilled on a painted surface, wash off immediately with clean water.
  • Pump the brake pedal at least 5 times to seat the pads against the brake rotors.
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    Warning
    Always check that the brake pads are seated correctly before driving the vehicle.
  • Burnish the brake pads. See Brake Pads - Burnishing.