13/07/2023 04:30:48

Steering Rack (RHD Dual Motor) (2nd Generation) (Remove and Replace)

Correction Code 32016102

  • 2023-07-13: Updated post-replacement routines.
This procedure is for Dual Motor vehicles built between April 10, 2016 and April 24, 2019.
See also:
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shatter.
Informational PurposesAn informational icon, calling your attention
Note
Before disconnecting the 12V power supply, ensure that the driver’s door window is fully open. Failure to follow this instruction could result in vehicle lockout.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle.

Installation

Installation procedure is the reverse of removal, except for the following:
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Replace all nylon-insert locknuts.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Replace all patchbolt(s).
  1. Ensure that the lower intermediate shaft to pinion markings align correctly.
  2. Install the steering rqack with new bolts (x3) (torque 175 Nm).
  3. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3 (Connect and Disconnect).
  4. Redeploy the firmware. See Firmware Reinstall - Toolbox.
  5. Unlock the vehicle gateway. See Gateway Unlock.
  6. Perform a Lock To Lock-Angle test. See Lock To Lock-Angle Test.
  7. Disconnect the laptop with Toolbox 3 from the vehicle. See Toolbox 3 (Connect and Disconnect).
  8. Refer to the Alignment Requirement tables to determine whether an EPAS alignment check (EC) or four wheel alignment check (AC) is necessary. If performed, add the alignment check/adjust as a separate activity. See Alignment Requirement - Suspension..
  9. Perform a test drive.