01/11/2024 08:05:39

Windshield Chip Repair (EMEA)

Correction code 10200128 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See to make sure wearing proper PPE when performing the below procedure.

Special tools required for this procedure: 1128002-01-A - KIT, WINDSCHIELD REPAIR, GLASWELD (EMEA MARKET ONLY)

Procedure

  1. Inspect the windshield for repair eligibility. See Windshield and Roof Glass Repair and Replacement Guidelines.
  2. Use IPA wipes to thoroughly clean the windshield.
  3. Inspect the windshield repair kit.
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    Note
    Ensure all tools are available and free of resin residue, and then inspect the seals for cracks, wear or swelling.
  4. Install the mirror on the inside of the windshield in front of the repair area.
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    Note
    Apply a thin layer of gel to the suction cup of the inspection mirror. The repair area should be clearly visible in the mirror.
  5. Use the scratching pen from the repair kit to clean out any residual debris from the chip in windshield, and then use alcohol to wash out the area without blowing or wiping.
  6. With small inaccessible impact points, the impact area should be drilled using the carbide tipped drill bit, and then use alcohol to wash out the area without blowing or wiping.
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    Note
    The drill should be at a 90° angle to the glass. Gently drill the impact area checking regularly to ensure not to drill deeper than the drill head (approx. 1mm).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT penetrate the interlayer as this will damage the integrity of the windshield.
  7. Mount the Fixter bridge on the windshield.
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    Note
    Apply a thin layer of gel to the suction cup of the Bridge, and then place the Bridge on the outside of the windshield so that the injector head is positioned exactly over the repair area (impact point) and vertically to the windshield.
  8. Adjust the stand to center the injector over the impact point.
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    Note
    Use the mirror's reflection to confirm the location. Make sure that the injector is sealed with the impact point .Do not apply too much pressure or tension which can cause cracks arising from the repair area.
  9. Apply 4 - 6 drops of the UV resin into the injector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Use latex gloves to protect your skin from the resin.
  10. Screw the injector piston into the injector cylinder until light pressure is created, then hold the injector plunger in position for 5 minutes.
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    Note
  11. Vacuum the air from the repair area.
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    Note
    Loosen the injector piston a few turns, but do not remove the piston from the cylinder. Keep the plunger in this position for 5 minutes.
  12. Warm up the repair area.
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    Note
    Set heat gun to 100°C, gently heat from the inside to decrease the viscosity of the resin. Heat up cycle of 10 seconds followed by a cooldown cycle of 10 sec.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Overheating can lead to stress cracks in the wind shield.
  13. Repeat vacuum and resin injection if needed
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    Note
    Monitor inside of the seal for air bubbles. The last injection cycle should be free of air and legs of chip filled with resin.
  14. Remove the Fixter bridge from the windshield.
  15. Clean the repair area around the impact point.
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    Note
    Use paper to clean, do not touch the impact area.
  16. Apply a drop of Impact-Filler above the point of impact and let it run into the point of impact so that no air bubbles remain in the point of impact. Put the curing film over the impact area.
  17. Apply a thin layer of gel on the suction cubs, and then put the UV lamp over the repair area. Switch on the lamp and let the lamp cure the resin and impact filler during 5 minutes.
  18. Switch off the UV lamp and remove it from the windshield.
  19. Remove the curing film.
  20. Use a razor blade to remove residual hardened resin from the windshield glass.
    Informational PurposesAn informational icon, calling your attention
    Note
    Put the razor blade over the repair area at a 90 ° angle and carefully scrape off the excess resin.
  21. Polish the repaired surface with liquid polish and a polisher tip on the drill until the surface is clean and smooth.
  22. Clean the windshield thoroughly and visually confirm the quality of the repair area.
  23. Remove the mirror from the inside of the windshield.