02/03/2020 13:50:14

HV Junction Box - Reed Switch - 1st Generation (Remove and Replace)

Correction Code 44300502

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Note
This procedure only applies to vehicles with the 1st generation High Voltage Junction Box.

Special tools required for this procedure:

Supplier Part Number Description
Bosch 223-28550-TSL Wiha (Torque Screwdriver .1 - .6Nm)

Removal

  1. Perform the vehicle HV disablement procedure (refer to procedure).
  2. Remove the HVJB cover (refer to procedure).
  3. Disconnect the reed switch from the master charger.
  4. Release the bolts (x2) that secure the reed switch to the HVJB (torque 0.44 Nm / 3.89 in-lbs). Remove the reed switch from the vehicle.

Installation

Installation procedure is the reverse of removal.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Use the Wiha torque screw driver or an equivalent tool to secure the reed switch to the HVJB.