26/07/2023 17:01:28

Harnesses - Main Lower Dash and Front Trunk (RHD) (RWD) (Remove and Replace)

Correction Code 17100512

This procedure is currently a placeholder for the RWD version of the main lower dash harness and front trunk harness remove and replace procedure. Until that procedure is available, use the following procedure for Dual Motor vehicles, and improvise where necessary.

Note

Because the time to complete this procedure is approximately 12 hours, the procedure has been divided into 4 parts:

Remove Main Lower Dash Harness
Remove Front Trunk Harness
Install Front Trunk Harness
Install Main Lower Dash Harness

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove Main Lower Dash Harness

Set up A/C machine and perform hose flush.

Note
Touch time only.
Set and align vehicle close and straight to the hoist.

Note
Set jack mode if equipped with air suspension.
Position wheel chocks at LH rear wheel.
Place vehicle into "Tow Mode".

Note
Via Controls > Settings > Service and Reset.
Open hood.

Note
Using MCU touchscreen > Controls > Frunk Trunk.
Remove rear underhood apron.

Note
8x clips.
Remove RH underhood apron.

Note
9x clips.
Remove LH underhood apron.

Note
9x clips.
Release drainage hoses from HEPA filter inlet duct.

Note
2x hoses.
Remove clips securing HEPA filter inlet duct to cowl panel.

Note
3x push clips.
Remove HEPA filter inlet duct.

Note
2x clips on HEPA filter.
Remove HEPA filter outlet duct from vehicle.

Note
Lift up, pull towards front of vehicle, then rotate clockwise.
Open liftgate.
Lower all 4 windows.
Open all four doors.
Remove all floor mats.
Recover the A/C refrigerant. See A/C Refrigerant Recovery and Recharge (Remove and Replace).
Remove RH IP side cover.

Note
3x clips, 1x connector.
Remove RH A-pillar middle trim.
Remove RH lower A-pillar trim.

Note
4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim.
Connect hoses to vehicle and perform A/C recovery.

Note
(Touch time only) Total recovery times: 18:36, 14:59, 13:57 Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports.
Remove RH side lower IP trim.

Note
1x screw, T20, 2 Nm, 9x clips.
Remove cover for RH A Pillar trim fastener.

Note
Take care not to damage the A pillar trim.
Remove fastener securing the RH A Pillar trim to the A Pillar.

Note
1x screw, 7mm, 2 Nm, 1x washer.
Remove the RH A Pillar trim.

Note
2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly.
Remove the lower binnacle cover from the IP area of the vehicle.

Note
4x clips.
Remove screws securing top pad at binnacle area.

Note
2x screws, T20, 1 Nm.
Remove screw securing RH IP side of top pad.

Note
1x screw, T20, 2 Nm.
Move steering wheel fully outward and down.

Note
Don"t move outward too much otherwise driver seat may not be easily removed.
Remove LH IP side cover.

Note
4x clips, 1x connector.
Remove LH middle A-pillar trim.

Note
2x clips.
Remove LH lower A-pillar trim.

Note
4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim.
Release cover for LH A pillar trim fastener.

Note
Take care not to damage the A pillar trim.
Remove fastener securing the A pillar trim to the A pillar.

Note
1x screw, 7mm, 2 Nm, 1x washer.
Remove the LH A pillar trim.

Note
2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly.
Open glovebox.
Remove LH lower IP trim assembly.
Remove the lower glove box trim.
Remove the glove box screws.

Note
6x screws, T20, 2.3 Nm.
Remove glove box from vehicle and disconnect the connections from the back of the glove box.

Note
3x connectors.
Remove LH footwell cover.

Note
2x clips, 1x connector.
Remove screw securing LH top pad to IP carrier.

Note
1x screw, T20, 1 Nm.
Cover the aluminum strip on the top pad and MCU bezel with tape protection.
Release the top pad using the airbag tools.

Note
Note: Lifting with an inflatable wedge is recommended to reduce the risk of bending the top pad. Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen..
Remove screws securing LH side instrument panel finisher assembly to the IP carrier.

Note
2x screws, T20, 2 Nm.
Release the clips for the LH IP finisher and remove from vehicle.

Note
4x clips.
Release clips securing steering gap hider to IC bezel.

Note
2x clips.
Remove screws securing instrument cluster bezel to IP carrier and remove bezel.

Note
4x screws, T20, 2 Nm.
Remove screws securing RH inner IP finisher with vent to IP carrier.

Note
2x screws, T20, 2 Nm.
Release clips securing RH inner IP finisher with vent to the IP carrier and remove from vehicle.

Note
3x clips.
Remove screws securing RH outer IP finisher to the IP carrier.

Note
3x screws, T20, 2.3 Nm.
Remove RH outer IP finisher from IP carrier.

Note
2x clips.
Move RH front seat fully forward.
Remove the RH seat rear track covers.

Note
2x covers.
Remove and discard bolts securing both RH seat tracks to the floor panel.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal.
Power the RH seat fully rearward for access.
Remove the RH front seat front track covers.

Note
2x covers.
Remove and discard bolts securing both RH seat tracks to the floor panel.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal.
Adjust the position of the RH seat for easy removal.

Note
Middle of track, most upright position, seat fully up off the floor.
Move LH front seat forward.
Remove the LH front seat rear track covers.

Note
2x covers.
Remove bolts securing rear of LH front seat tracks to the floor panel.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard after removal.
Move LH front seat backward.
Remove LH front seat front track covers.

Note
2x covers.
Remove and discard bolts securing both LH seat tracks to the floor panel.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard after removal.
Adjust the position of the LH seat for easy removal.

Note
Middle of track, most upright position, seat fully up off the floor.
Power down vehicle using MCU.

Note
Controls > E-brake and Power Off > Power off.
Disconnect 12V negative terminal and First Responder Loop.

Note
1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components.
Disconnect the LH seat connectors.

Note
3x connectors.
Remove LH front seat from vehicle.

Note
Recommend assistance, Use caution to not damage other components.
Disconnect the RH seat connectors.

Note
3x connectors.
Remove RH front seat from vehicle.

Note
Recommend assistance, Use caution to not damage other components.
Open rear cup holder.
Remove rear cup holder trim panel.

Note
3x tabs, Slide panel straight up to remove.
Remove RH center console wrapped panel.

Note
22x clips, Replace any damaged or missing clips.
Remove LH center console wrapped panel.

Note
22x clips, Replace any damaged or missing clips.
Remove rear center console vent.

Note
2x connectors, 4x tabs, Pull vent straight out, gently release locking tabs for USB connectors and slide out.
Close cup holder.
Remove rear panel from console.

Note
6x clips, 3x connectors.
Remove bolts securing rear of console to body.

Note
2x bolts, 10mm, 7 Nm.
Remove screw securing front of console to IP carrier.

Note
1x screw, T20, 2 Nm.
Open console sliding door.
Remove LH side console closeout panel.

Note
6x clips, Pull side panel back and slide closeout panel down behind side panel.
Remove bolt securing LH front of console to IP.

Note
1x bolt, 10mm, 2.5 Nm.
Remove RH side console closeout panel.

Note
5x clips.
Remove bolt securing RH front of console to IP.

Note
1x bolt, 10mm, 2.5 Nm.
Disconnect 2 USB connectors and release from console trim.

Note
2x connectors, 2x fir tree clips, RH front of console.
Release clip securing connector and disconnect 12V harness connector.

Note
1x connector, 1x clip, RH front of console, on backside of panel.
Remove cup holder inserts.

Note
4x inserts, If equipped.
Remove console floor panel.
Remove bolts securing middle of console to body.

Note
2x bolts, 10mm, 3 Nm.
Lift rear of console up, pull backwards, and lift up and remove from vehicle.

Note
Recommend assistance.
Put on ESD wrist strap.
Connect ESD wrist strap to vehicle ground.
Release ground strap from top of MCU.
Remove the MCU mounting screws.

Note
4x screws, T25, 4.5 Nm.
Tilt the MCU out from the IP carrier at the top in order to access connectors.

Note
Caution: Do not pull on harnesses as it can damage the connectors.
Disconnect harness connectors to MCU.

Note
17x connectors, recommend assistance.
Prepare ESD kit.

Note
Refer to TN-14-92-003, "Electrostatic Discharge Tool". CAUTION: Improper use of ESD kit can result in damage to MCU and/or touchscreen. CAUTION: Make sure that ESD foam container is free of debris so that touchscreen is not damaged in a later step..
Place an ESD foam container on the right side of the ESD mat.
Gently place the MCU on the ESD foam container with the touchscreen facing down.

Note
CAUTION: To avoid damaging components inside the MCU, the ESD wrist strap must be grounded and worn throughout this procedure until instructed to remove it..
Remove fasteners securing instrument cluster to IP carrier.

Note
4x screws, T20, 2 Nm.
Disconnect the electrical connectors from the rear of the instrument cluster and remove from IP carrier.

Note
3x connectors, tilt the IC away from the IP carrier to access connections, Take care not to put excessive strain on the wiring and connectors to the IC (1x chime connector pulls straight out, 1x flip lock type connector, 1x coaxial connector, release tab is on the underside of the connector), After removal place the IC on ESD safe surface.
Disconnect connectors from RH side of DAS ECU.

Note
7x connectors, DAS 2.0 has 4x connectors.
Remove fasteners securing the ECU to the cross car beam.

Note
4x nuts, 8mm, 3 Nm, Discard after removal.
Disconnect connectors from LH side of DAS ECU and remove from vehicle.

Note
7x connectors, DAS 2.5 has 6x connectors.
Disconnect ESD wrist strap from vehicle ground.
Remove the ESD wrist strap.
Remove the passenger airbag mounting bolts.

Note
2x bolts, 10mm, 10 Nm.
Disconnect passenger airbag connectors.

Note
2x connectors, Release locking tab.
Release top pad at leading edge, from RH outer finisher to inner finisher.

Note
8x clips.
Release the LH side of the top pad working from right to left.

Note
9x clips, Use caution to not crease aluminum trim when lifting top pad.
Release remaining clips, remove top pad from vehicle, and place onto protective surface.

Note
6x clips, Recommend assistance.
Remove defrost mesh grille assembly.

Note
10x clips.
Unbolt the screws securing airbag to steering wheel.

Note
2x screws, T25, 7 Nm, The screws will remain inside the steering wheel, If required rotate the steering wheel to gain access to screws, Afterwards return steering wheel to straight and center position.
Carefully release the driver's airbag from the steering wheel assembly and disconnect the airbag and steering wheel controls.

Note
3x connectors.
Remove bolt that secures the steering wheel to the column.

Note
1x patch bolt, 10mm allen, 80 Nm, Discard after removal.
Position the wheels straight ahead and mark the steering wheel relative position to the column.
Remove steering wheel.
Tape the clockspring cassette to prevent rotation.

Note
Do not rotate the clockspring.
Rock SCCM back and forth to release from column.
Release harness connector from SCCM and remove SCCM.

Note
1x connector, Remove black locking tab then depress connector release tab to release connector, Locking tab is one time use discard after removal.
Remove RH footwell cover.

Note
2x clips, 1x connector.
Disconnect harness connectors for steering column motors.

Note
2x connectors.
Mark the steering column relative position to the lower shaft joint.
Remove bolt securing lower shaft to steering column.

Note
1x bolt, 13mm, 30 Nm.
Release steering column from lower shaft.

Note
Slide joint down lower shaft.
Remove fasteners securing steering column to cross car beam.

Note
2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm.
Remove steering column from vehicle.
Remove the fasteners securing the IP carrier to the dash frame.

Note
15x screws, T20, 2 Nm.
Pull the IP carrier forward for better access for speaker and edge clip removal.

Note
Take care to avoid stressing the connectors to the dash speakers and avoid damaging components in the process of moving the IP carrier forward for better access to edge clips and connections.
Remove RH side dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector.
Remove center dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector.
Remove LH dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector.
Remove all edge clips secured to the IP carrier.

Note
2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness.
Remove IP carrier from vehicle.

Note
Recommend assistance, Lift up air duct from HVAC assembly, 1x center dash speaker tape to duct.
Remove A/C lines from vehicle.

Note
Press clear lines once lines have been removed.
Disconnect the cross car beam harness connectors at the RH lower A pillar.

Note
7x connectors, Only release connectors that run to the harness on the cross car beam.
Remove LH upper A-pillar harness connectors from body and disconnect.

Note
3x connectors, 3x clips.
Remove cross car beam harness connectors at lower LH lower A pillar.

Note
7x connectors, Only release connectors that run to the harness on the cross car beam.
Remove the bolts securing the HVAC assembly and body to the cross car beam.

Note
3x bolts, 10mm, 10 Nm.
Remove bolts securing cross car beam to body.

Note
7x bolts, 13mm, 27 Nm.
Remove cross car beam from vehicle.

Note
Recommend assistance, Exercise caution when removing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure.
Remove the LH footwell harness cover.

Note
3x bolts, 10mm, 4 Nm.
Release LH rear sill panel to gain access to lower B-pillar trim fastener.

Note
2x clips, Replace any damaged or missing clips.
Remove fasteners securing LH lower B-pillar trim.

Note
2x screws, T25, 2 Nm.
Remove LH lower B-pillar trim.

Note
6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips, Lift the trim to clear the seat and pre-tensioner.
Release LH upper B-pillar trim from body and allow to hang freely.

Note
2x metal clips to body, 1x locating tab to headliner, Replace any damaged or missing clips.
Release RH rear sill panel to gain access to lower B pillar trim fastener.

Note
2x clips, Replace any damaged or missing clips.
Remove fasteners securing RH lower B-pillar trim.

Note
2x screws, T25, 2 Nm.
Remove RH lower B-pillar trim.

Note
6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips.
Remove rear seat bottom cushion.

Note
2x clips, 7x connectors, Number of connectors may vary based on configuration, Release the leading edge of the seat on either side.
Remove NVH padding from underneath 2nd row seat cushion.

Note
If equipped .
Remove bolts securing rear cushion seat base frame.

Note
7x bolts, 11mm, 26 Nm.
Lift up and support seat bottom frame.

Note
Release harness clips if necessary.
Remove main carpet from vehicle.

Note
3x fir tree clips.
Remove parcel shelf.
Fold both 2nd row seatbacks down.

Note
2x seat release levers, Protect seat back from potential damage from seat frame by placing a fender cover between the seat backs and frame.
Remove LH rear C-pillar trim.

Note
1x screw, T25, 3 Nm, 4x clips.
Remove the LH rear mid C-pillar trim.

Note
4x clips.
Remove LH upper C pillar trim.

Note
3x clips.
Remove the LH trunk side trim clip.

Note
1x fir tree clip.
Pull on the LH trunk side trim to expose the LH bolster clip.
Remove the LH side rear seat bolster from the vehicle.

Note
1x clip, Release clip from the rear, Do not pull the bolster because of risk of bending.
Separate LH C-pillar mid from LH C-pillar lower.

Note
4x clips, Use caution to not damage any components with C-pillar mid.
Remove the mounting hardware for the LH lower C-pillar.

Note
2x push clips.
Use the air bag tool to push the LH lower C-pillar away from the body of the vehicle.
Remove LH lower C-pillar trim.

Note
4x clips.
Remove trunk load floor.
Remove trunk sill panel.

Note
4x clips, 4x guides.
Remove trunk floor carpet.

Note
4x fir tree clips.
Remove LH trunk side garnish trim.

Note
2x clips, 1x guide.
Remove rear trunk LH side trim panel.

Note
1x connector.
Remove RH rear C-pillar trim.

Note
1x screw, T25, 3 Nm, 4x clips.
Remove RH upper C-pillar trim.

Note
4x clips.
Release rear headliner clips and partially lower headliner.

Note
This allows for access to curtain air bag connector in later step. Take care not to damage other components. Recommend Assistance.
Remove the wheel chocks, push the vehicle in position to be lifted by hoist, then reinstall wheel chocks.

Note
Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, Flip the door latches to closed position to prevent doors from latching while vehicle is powered down.
Position lift posts under vehicle lift points.
Raise vehicle fully and lower lift onto locks.
Remove clips securing LH shear plate to wheel fairing.

Note
2x push clips.
Remove LH shear plate.

Note
1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal.
Remove clips securing RH shear plate to wheel fairing.

Note
2x push clips.
Remove RH shear plate.

Note
1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal.
Remove clips securing mid aero shield to vehicle.

Note
7x push clips.
Remove bolts securing mid aero shield to vehicle.

Note
7x bolts, 10mm, 4 Nm.
Remove mid aero shield from vehicle.
Remove ski side covers on RH side.

Note
14x clips, 3x covers.
Remove ski side covers on LH side.

Note
14x clips, 3x covers.
Remove front lower bash plate extrusion.

Note
2x bolts, T30, 16 Nm, Discard after removal.
Remove four center bolts securing HV battery.

Note
4x patch bolts, E12, 38 Nm, Discard after removal.
Position battery table beneath vehicle.
Lower vehicle to table.

Note
Recommend assistance, Align table to vehicle and raise casters to level table if necessary.
Remove remaining eight center bolts securing HV battery.

Note
8x patch bolts, E12, 38 Nm, Discard after removal.
Remove front four HV battery bolts.

Note
4x patch bolts, 13mm, 30 Nm, Discard after removal.
Remove 21mm bolts securing front of HV battery.

Note
2x bolts, 21mm, 115 Nm, Discard after removal.
Remove LH rocker bolts.

Note
8x patch bolts, 13mm, 55 Nm, Discard after removal.
Remove RH rocker bolts.

Note
8x patch bolts, 13mm, 55 Nm, Discard after removal.
Raise vehicle off of HV battery.
Move battery away from vehicle.
Remove all items from pockets and ensure not wearing metal items.
Inspect HV insulating gloves.

Note
Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
Put on HV insulating gloves and leather over gloves.
Check voltage on HV rapid mate.

Note
B+ to ground, B- to ground, and B+ to B-, If any voltage reading is more than 10V, the pack contactors are not fully opened, Contact Engineering for support.
Cover the high voltage connector with a HV Rapid Mate cover, and the low voltage connector with a LV Rapid Mate cover.

Note
If these covers are not available, cover the Rapid Mate connectors with masking tape to prevent debris from falling in.
Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket.

Note
2x bolts, 10mm, 8 Nm.
Release the HV battery LV logic connector cover from bracket.

Note
6x tabs, 1x edge clip.
Remove the HV battery LV Logic connectors from bracket.

Note
2x tabs, Index which connector goes to which side of the connector for reference on installation.
Push the logic harness through the body to the rear seat area.
Lower vehicle until tires are touching the ground.
Roll the vehicle back away from the lift posts and install wheel chocks.

Note
Recommend assistance, Done so doors can be fully opened to allow more room to work.
Remove the second row RKE antenna from under the rubber NVH mat and feed out under the second row seat frame.

Note
2x dual lock pads, This aids in disconnecting the RKE antennae.
Disconnect the second row RKE antenna.

Note
1x connector.
Release the harness barrel clip between the charger and the body closes to the connector on the RH side of the vehicle behind the charger.

Note
1x barrel clip.
Disconnect the connector between the charger and the body.

Note
1x connector.
Release the harness barrel clip between the charger and the body.

Note
1x barrel clip.
Release the harness barrel clip below the ground cable to the charger.

Note
1x barrel clip.
Release the harness barrel clip between the coolant hoses.

Note
1x barrel clip.
Release the barrel clips near the coolant pump.

Note
2x barrel clips.
Disconnect the connector at the coolant pump.

Note
1x connector.
Feed the harness out towards the second row door sill.

Note
Gently lift up on HV cables and coolant hoses to feed the harness out, It is also possible to move the coolant pump and surrounding foam to create room for the rubber grommet and connectors to pass by for removal.
Remove ground bolt at C-pillar.

Note
1x bolt, 10mm, 9 Nm.
Disconnect the LH curtain airbag.

Note
2x clips, 1x locking airbag connector, Lower the LH rear corner of the headliner for access, Take care not to crease the headliner.
Disconnect LH tail light connector.

Note
1x connector.
Disconnect charge port connector.

Note
1x connector.
Release harness clips in LH trunk area move harness to the C pillar area for further removal.

Note
6x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness..
Release harness clips at C pillar under HV harness clips.

Note
2x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness.
Release the harness connector bracket from the C pillar.

Note
2x clips.
Disconnect rear harness connectors from main harness at C pillar connector carrier.

Note
4x connectors.
Remove latch closeout at LH c pillar.
Disconnect LH rear door latch connector.

Note
1x connector, slide connector lock upwards to release.
Disconnect the C pillar side impact sensor.

Note
1x connector.
Release the harness clips at the C pillar area.

Note
4x clips.
Disconnect side impact sensor at B pillar.

Note
1x connector.
Disconnect LH seatbelt pretensioner.

Note
2x connectors, Release locking tab.
Release harness clips at B pillar.

Note
3x clips.
Remove LH exterior B-pillar finisher.

Note
2x tabs.
Remove screws securing LH B-pillar applique.

Note
2x bolts, T25, 4 Nm.
Release B-pillar seals from applique and body along length of applique.
Pry LH applique away from body starting at the bottom.

Note
2 strips of double-sided tape securing applique to body.
Pull down to release LH applique from upper clips.

Note
Use caution as camera harness does not have much slack.
Hold LH applique away from body and disconnect camera harness connector, then remove applique.

Note
1x connector.
Release the harness clips at the B pillar.

Note
5x clips.
Disconnect the connector tucked into the B pillar opening.

Note
1x connector.
Disconnect the pyrotechnic connector from the seat belt pretensioner.

Note
1x connector.
Remove all floor vent ducts.

Note
3x ducts, 4x clip tabs, Slide back the rear section of the center duct back then lift upwards to remove, Remove the two outer floor ducts by releasing the tabs and lifting up from the back portion.
Release the harness clips along the floor panel.

Note
15x clips.
Remove the main harness seat connectors from their brackets.

Note
2x clips, Brackets for seat connectors do not come on new harness and are to be reused on istallation.
Disconnect the yaw rate sensor.

Note
1x connector.
Release the harness clips along the LH sill panel.

Note
3x clips.
Remove the ground bolt at the LH lower A pillar.

Note
1x bolt, 10mm, 9 Nm.
Remove the fasteners securing the main harness carrier at the LH lower A pillar.

Note
2x nuts, 10mm, 5 Nm.
Release the A pillar harness connectors from the main harness connectors on the main harness carrier at the LH lower A pillar.

Note
2x connectors, 1x clip.
Disconnect harness from the sunroof control unit at the LH footwell.

Note
2x connectors.
Remove LH shock tower cover.

Note
4x push clips.
Remove RH shock tower cover.

Note
4x push clips.
Remove LH side wiper arm.

Note
1x nut, 17mm, 31 Nm.
Remove RH side wiper arm.

Note
1x nut, 17mm, 31 Nm.
Remove clips securing cowl panel to vehicle.

Note
4x push clips.
Release cowl panel from base of windshield and remove.
Remove A/C line bracket bolt from RH cross-brace.

Note
1x bolt, 10mm, 6 Nm.
Remove fasteners securing TXV to evaporator.

Note
2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install.
Disconnect A/C hoses and TXV from HVAC unit.

Note
Gently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV.
Disconnect thermal controller connectors.

Note
4 connectors. Remove the THC module .
Disconnect HVAC blower assembly and RKE harness connectors and release harness clip.

Note
2x connectors, 1x edge clip.
Remove fasteners securing HVAC assembly to the body.

Note
5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm.
Release HVAC drain hose from HVAC assembly.

Note
1x hose connection, Place a shop towel underneath the drain hose prior to disconnecting.
Disconnect sensor from RH lower air duct on HVAC assembly.

Note
1x connector.
Remove the fasteners securing the RH lower air duct to the HVAC assembly.

Note
2x screws, PH2, 1 Nm.
Remove the RH lower air duct from the HVAC assembly.

Note
Lower left slide of duct and slide out to the left to release from HVAC assembly.
Remove the fasteners securing the HVAC assembly cross brace.

Note
2x screws, PH2, 1 Nm.
Remove the HVAC assembly cross brace.

Note
Gently push brace to the left to release from HVAC box on RH side, Pull the brace towards the rear for the vehicle then side out to the right to release from HVAC assembly.
Remove fasteners securing the PTC heater to the HVAC assembly.

Note
3x screws, PH2, 1 Nm.
Remove the PTC heater from the HVAC assembly.

Note
Slide PTC heater out to the left while taking care not to strain the HV cables, Gently move the PTC heater and HV cables behind the HVAC assembly so it can be removed from the vehicle, Take necessary measures to protect the PTC heater and its cables so it can be easily moved out of the way during main body harness replacement as needed.
Remove the HVAC assembly from the vehicle.

Note
Recommend assistance.
Remove the fasteners securing the main harness connector carrier in the LH footwell.

Note
3x bolts, 10mm, 2 Nm.
Release the barrel clips securing the main harness in the LH side of the bulkhead.

Note
4x barrel clips.
Disconnect front harness connectors and release clips from the main harness connector carrier.

Note
4x connectors, 2x clips, The blue connector cap is to be transferred to the connector carrier on the new harness.
Remove the fasteners securing the Body Control Module (BCM) to the Bulkhead.

Note
2x bolts, 10mm, 5 Nm.
Remove the dead pedal from the bulkhead.

Note
2x nuts, 13mm, 5 Nm.
Release connectors from the BCM.

Note
9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and disconnect all connectors.
Remove BCM bracket with BCM.

Note
Slide the BCM and bracket assembly out to the LH footwell area, The fitment between the BCM bracket, the HVAC drain hose, wiring harnesses, and cross car beam assembly is tight, The BCM with bracket will need to be moved at different angles to clear the surrounding components.
Disconnect the Passive Safety Restraint Control Module (PRSCM).

Note
2x connectors, Release connector lock tabs and flip connector lever to release.
Release the harness clips at the PRSCM mounting bracket.

Note
2x fir tree clips.
Release harness clips on RH side of the bulkhead.

Note
3x square clip, 1x fir tree clip, Harness clips share studs with and are installed below the barrel clips for the front trunk harness.
Disconnect the Brake switch.

Note
1x connector.
Disconnect the accelerator pedal connector.

Note
1x connector, Release red locking tab before releasing connector.
Disconnect the main harness connectors at the upper A pillar.

Note
1x connector, windshield defrost, 1x connector, to headliner harness.
Remove the RH A pillar ground connection.

Note
1x bolt, 10mm, 9 Nm.
Disconnect main harness connectors from the RH A pillar cabin fuse box.

Note
5x connectors.
Release the lower RH A pillar Connector bracket from the Cabin fuse box.

Note
2x tabs, slide the bracket towards the rear of the vehicle to release.
Disconnect harness connectors from connector carrier at lower RH A pillar.

Note
3x connectors for LH main body harness, 3x connectors for front trunk harness.
Release the front trunk connectors from the RH lower A pillar connector carrier.

Note
5x connectors, Release locking tabs and pull connectors straight out of the carrier, Locking tab to carrier is on the inboard side of the connector carrier.
Remove the main lower dash harness from the vehicle.

Note
Take care not to damage surrounding components while removing the harness from the vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle.

Remove Front Trunk Harness

Position lift posts under vehicle lift points.
Raise and support vehicle.

Note
Set air suspension to "Jack Mode" if equipped.
Loosen RH front wheel.

Note
5x nuts, 21mm, 175 Nm.
Raise vehicle partially and lower onto locks.
Remove RH front wheel.

Note
5x nuts, 21mm, 175 Nm.
Remove the rear half of the RF Arch Liner.

Note
1x bolt, 10mm, 4 Nm, 4x clips.
Disconnect connector from front trunk harness to hood harness.

Note
1x connector.
Disconnect washer fluid level sensor.

Note
1x connector.
Disconnect washer pump.

Note
1x connector.
Release harness clips from washer bottle.

Note
2x edge clips.
Disconnect washer fluid line.

Note
1x hose connection to washer pump, Fluid in reservoir will drain out once hose is disconnected, Place a drain bucket underneath the reservoir to catch the fluid.
Release fasteners securing washer bottle to body.

Note
1x bolt, 10mm, 5 Nm, 2x nuts 10mm, 5 Nm, 1x clip.
Remove washer bottle from vehicle.

Note
Maneuver down and out through wheel well.
Disconnect RH side repeater.

Note
2x connectors.
Pass harness through opening behind RH shock tower for harness removal.

Note
Pass under HV cables and over top of brake master cylinder following pathway of larger section of front trunk harness along the bulkhead.
Raise vehicle fully and lower onto locks.
Remove clips securing front aero shield to vehicle.

Note
10x push clips.
Remove bolts securing front aero shield to vehicle and remove.

Note
12x bolts, 10mm, 4 Nm.
Disconnect the RH fan control module.

Note
1x connector, Module is on the outer side of the RH body beam and can be accessed from underneath the vehicle with front aero shield removed.
Disconnect coolant 3 way valve at RH front lower corner of front subframe.

Note
1x connector.
Pass leg of harness with fan control module coolant 3 way valve connectors up above the RH body rail for harness removal.
Disconnect LH fan control module.

Note
1x connector, Module is on the outer side of the LH body beam and can be accessed from underneath the vehicle with front aero shield removed.
Pass leg of harness with fan control module connector up above the LH body rail for harness removal.
Remove the bolts securing the bash plate stamping and skid plate to the front subframe skid plate.

Note
2x bolts, 10mm, 9 Nm.
Disconnect battery coolant pump 1.

Note
1x connector.
Release all front trunk harness clips for leg of harness running to battery coolant pump 1.

Note
1x fir tree clip, 2x barrel clips.
Remove the 12V positive terminal from the bottom of the DCDC.

Note
1x bolt, 13mm, 13 Nm.
Remove the fasteners securing the FJB to rapid splitter HV harness.

Note
4x bolts, T30, 7 Nm, Discard bolts after removal.
Release the HV cables from the FJB.

Note
2x cables.
Release HV harness clip at bulkhead.

Note
1x clip, This will allow the HV harness to be moved out of the way for the front trunk harness to pass behind the HV harness during removal.
Remove fasteners securing bottom of front junction box.

Note
2x bolts, 10mm, 7 Nm.
Disconnect logic connector from front junction box.

Note
1x connector.
Remove fastener securing RH side of front junction box.

Note
1x nut, 10mm, 9 Nm.
Pass the logic connector by the HV cables up the bulkhead into the cavity near the RH shock tower for harness removal.

Note
1x harness clip to brake line, Tilt the front junction box away from the bulkhead to make room for the connector.
Disconnect the logic connector from the DCDC converter.

Note
1x connector, Tilt front junction box away from bulkhead to make room for connector to be disconnected.
Release the harness and connector edge clip from the bottom of the electric battery heater above the DCDC converter, and disconnect the connector to the electric battery heater.

Note
1x edge clip, 1x connector.
Release the front harness ground connection from the bottom of the E-fuse assembly.

Note
1x patch bolt, T25, 4 Nm, Discard bolt after removal.
Pass DCDC logic connector, electric battery heater connector, and E-fuse ground cable up the bulkhead behind front junction box towards the top of the bulkhead for harness removal.
Lower vehicle until tires are touching the ground.
Disconnect light and release switch connectors and remove underhood storage carpet.

Note
2x connectors, Release edge of carpet from underneath underhood storage unit seal.
Remove underhood storage unit.

Note
2x bolts, 10mm, 7 Nm, 2x push clips.
Push wiring harness grommet through underhood storage unit and remove.

Note
1x grommet.
Remove fuse box cover.

Note
2x clips.
Remove 12V supply cable to DCDC.

Note
1x nyloc nut, 13mm, 12 Nm, 1x clip, Discard nut after removal.
Release clips securing 12V battery supply cable to fuse box and strut tower cross beam.

Note
3x clips.
Disconnect pyrotechnic fuse connector.

Note
1x connector, Gently lift up orange lock tab to release connector.
Remove bolts securing fuse box to body.

Note
2x bolts, 10mm, 6 Nm.
Release fuse box from body.

Note
2x tabs, Slide fuse box to RH side to release tabs and then lift.
Disconnect remaining connectors from bottom of fuse box.

Note
3x connectors, Depress locking tabs on sides of flip type connector and flip lever on connector to reseal.
Remove front trunk harness ground to left of fuse box.

Note
1x bolt, 13mm, 15 Nm.
Remove fuse box from vehicle.
Remove LH shock tower brace.

Note
1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm.
Remove RH shock tower brace.

Note
1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm.
Remove wiper motor.

Note
3x bolts, 10mm, 6 Nm, 1x connector.
Remove screws securing air suspension reservoir to bracket.

Note
2x screws, T25, 2.5 Nm.
Set air suspension reservoir aside for access.

Note
Manuver below AC line.
Reach in behind the LH fender and disconnect the connections at LH Side Repeater.

Note
2x connectors, Access the area by reaching in near the shock tower, the arch liner can be pressed down gently to allow room for reaching into connector locations, the connector release tabs are at the top side top side of the connectors.
Disconnect LH front ride height sensor.

Note
1x connector.
Release clips securing portion of front trunk harness previously disconnected to LH front inner fender area.

Note
2x edge clips.
Release harness clip at LH front shock tower.

Note
1x edge clip.
Disconnect coolant temp sensor near LH side of bulkhead.

Note
1x connector.
Disconnect PT coolant pump 1.

Note
1x connector.
Dual Motor Vehicles Only: Disconnect front drive unit logic connector.

Note
1x conneclor, Release red lock tab and depress connector lock to disconnect.
Release harness ground to the 12V negative battery terminal.

Note
1x nyloc nut, 10mm, 5 Nm, Discard after removal.
Release clip for harness 12V ground at LH shock tower.

Note
1x edge clip.
Disconnect high side A/C pressure/temp sensor.

Note
1x connector.
Release the front harness ground from the LH front side of the LH Shock Tower.

Note
1x bolt, 13mm, 15 Nm.
Release connector for LH front wheel speed sensor.

Note
1x connector.
Disconnect LH headlamp.

Note
1x connector, Take care when removing connector, as release tab must be accessed from the front side of the connector under the outer casing.
Release harness clips from studs on LH front body beam.

Note
5x clips.
Disconnect battery coolant pump 2.

Note
1x connector.
Release connector at front RKE antenna.

Note
1x connector.
Release connector at ABS module.

Note
1x flip type connector, Depress the connector lever lock tab and rotate connector lever upwards to release.
Disconnect battery chiller and EXV connector.

Note
1x connector, Release red locking tab and depress release tab to disconnect.
Release harness fir tree clip near battery chiller.

Note
1x clip.
Release connector at air suspension compressor.

Note
1x connector, Release tab is on bottom side of connector.
Release harness clip at middle of subframe in front of steering gear.

Note
1x fir tree clip.
Feed left leg of front trunk harness out up to LH shock tower.

Note
Take care not to damage components while removing the harness.
Disconnect coolant 4 way valve.

Note
1x connector.
Release harness clip from 4 way valve.

Note
1x clip.
Release harness clips from brake lines near LH shock tower.

Note
2x line clips.
Release harness clips on LH side under shock tower cross member.

Note
2x fir tree clips.
Release brackets holding the brake lines in place near LH body beam.

Note
3x brackets, Only release the upper brake lines, Gently pry bracket off of brake lines and rotate bracket 90 degrees to allow for more movement in brake lines, this will allow more room for harness connections, mainly the ABS controller connector, to pass through opening between brake lines and body beam.
Feed harness out under LH side of shock tower cross member to bulkhead then up and over shock tower cross member.

Note
Take care not to damage surrounding components while removing the harness.
Disconnect coolant temp sensor near electrical battery heater.

Note
1x connector.
Release harness edge clip near harness sealing grommet at Bulkhead.

Note
1x barrel clip.
Disconnect PTC heater HV connection at HVJB.

Note
1x connector, Release red lock tab and depress connector release to disconnect.
Remove fasteners securing harness carrier bracket to Firewall below TXV.

Note
2x nuts, 10mm, 5 Nm.
Disconnect TXV.

Note
1x connector.
Remove bolt securing 12V cable cover to E-fuse assembly and remove cover.

Note
1x patch bolt, 10mm, 3.5 Nm, Discard bolt after removal.
Remove nut securing E-fuse assembly to electrical battery heater bracket.

Note
1x nut, 10mm, 7 Nm.
Lift up to release E-fuse from tabs at bottom.

Note
2x tabs.
Lift E-fuse assembly up for access to front cover.

Note
Use caution with front drive unit coolant hose.
Remove bolts securing E-fuse cover from E-fuse assembly.

Note
3x bolts, T25, 2.7 Nm, Pay attention to bolt locations as 1 is different from the others.
Release cover from RH side of E-fuse assembly to expose RH side fasteners.

Note
2x tabs, Release tabs and slide cover off.
Remove bolts securing large cables to bottom of E-fuse assembly.

Note
2x patch bolts, T30, 5 Nm, Note location of labeled wires during removal, Discard bolts after removal.
Remove screw securing small cable to bottom of E-fuse assembly.

Note
1x screw, PH2, 5 Nm, Note location of labeled wires during removal.
Disconnect logic connector from E-fuse assembly.

Note
1x connector, Release red locking tab.
Remove screws securing small cables to side of E-fuse assembly.

Note
6x screws, PH2, 4 Nm, Note location of labeled wires during removal.
Remove bolt securing 12V power supply cable to E-fuse assembly and remove E-fuse assembly from vehicle.

Note
1x patch bolt, T30, 7 Nm, Discard bolt after removal.
Release front harness clips from RH side of Bulkhead near Electromechanical Brake Booster.

Note
2x clips.
Release edge clip at brake master cylinder.

Note
1x clip.
Disconnect logic connector from electromechanical brake booster.

Note
1x locking connector, Release red locking tab, Depress black locking tab, Release lever .
Disconnect pedal sensor connection.

Note
1x connector.
Disconnect brake fluid level sensor.

Note
1x connector.
Disconnect RH front ride height sensor.

Note
1x connector.
Feed first responder loop and ride height sensor connectors out from under the brake master cylinder for harness removal.
Release harness clip on rear inner portion of shock tower below shock tower cross member.

Note
1x clip.
Release coolant hose clip at RH shock tower.

Note
1x edge clip, Done to make more room for harness removal.
Release harness clip under shock tower cross member at RH side of body.

Note
1x barrel clip.
Release chassis ground connections from front side of RH Shock Tower.

Note
3x bolts, 13mm, 15 Nm.
Release harness clips at RH Shock Tower and Body Beam.

Note
6x clips.
Disconnect steering gear connectors.

Note
4x connectors, Only release the front trunk harness connectors, It is not necessary to release connectors between the steering rack and controller during front trunk harness replacement, For the larger 2 connectors slide the red locking tab out and then depress release tab to disconnect, For the lower 2 connectors slide out the gray locking tab out and then depress release tab to disconnect.
Disconnect RH headlamp.

Note
1x connector, Take care when removing connector, the release tab must be accessed from the front side of the connector under the outer casing.
Disconnect RF Wheel Speed Sensor.

Note
1x connector.
Disconnect the Front Fascia and FEM connectors from the Front Harness at the connector carrier on the RH Body Beam.

Note
4x connectors.
Release fasteners securing FEM and fascia connector carrier to the RH body beam.

Note
2x plastic nuts, 10mm, 3 Nm.
Release harness side FEM and fascia connectors from connector carrier at RH body beam.

Note
4x locking tabs, Release locking tab and slide connector toward rear to release.
Disconnect the air suspension compressor.

Note
1x connector.
Disconnect low side A/C pressure/temp sensor.

Note
1x connector.
Disconnect air suspension valve block.

Note
1x connector, Take care when removing connector, the release tab must be accessed from the front side of the connector under the outer casing.
Remove fasteners securing the 12V battery bracket to the shock tower cross member and the battery beam.

Note
2x bolts, T30, 5 Nm, 2x bolts, 13mm, 15 Nm.
Remove 12V battery bracket with 12V battery.

Note
The 12V positive cable to E-fuse module is still connected to the battery.
Remove fastener securing coolant hose to battery beam.

Note
1x bolt, T30, 5 Nm.
Remove fasteners securing coolant reservoir to shock tower cross member.

Note
4x bolts, 10mm, 6 Nm, This will allow room for reservoir to move to make room during front trunk harness removal.
Disconnect coolant reservoir level sensor.

Note
1x connector.
Disconnect A/C compressor logic connector.

Note
1x connector.
Release edge clip for A/C compressor logic connector.

Note
1x clip.
Release ground connection at the A/C compressor mount bracket.

Note
1x bolt, T25, 7 Nm.
Remove fasteners securing battery beam to LH and RH body beams.

Note
2x bolts, T30, 3.5 Nm, 2x edge clips.
Remove the battery beam.
Release A/C line from RH side of A/C compressor.

Note
1x nut, 10mm, 10 Nm, Remove and discard O-rings.
Release A/C line fasteners below RH side of battery beam.

Note
2x bolts, 10mm, 8 Nm, Remove and discard O-rings.
Release A/C line bracket on underside of shock tower cross member.

Note
1x nut, 10mm, 6 Nm.
Feed out RH leg of front trunk harness under shock tower cross member and up towards bulkhead.

Note
If necessary move the vehicle up and down on the lift to switch from working from above shock tower cross member, and through the opening in the RH fender well.
Disconnect the front trunk harness from the in-cabin fuse box.

Note
1x connector.
Remove the front trunk harness ground connection from the in-cabin fuse box.

Note
1x nyloc nut, 10mm, 6 Nm, Discard after removal.
Release the Front Harness Clips from the Bulkhead near the Windshield.

Note
2x edge clips.
Release the front trunk harness barrel clips from the studs on the bulkhead.

Note
2x barrel clips.
Disconnect the air suspension ECU.

Note
2x connectors.
Push the front trunk harness grommet through the bulkhead and feed out harness into the front of the vehicle.
Remove front trunk harness.

Note
Take care not to damage surrounding components while removing harness from vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle.

Install Front Trunk Harness

Place new front trunk harness into the front of the vehicle.
Route cabin portion of front trunk harness through opening in bulkhead and seat sealing grommet.

Note
The sealing grommet is marked for orientation, Ensure the arrow is pointing up.
Remove the plastic cover in the in cabin portion of the Front Harness, then route and secure harness clips to RH side of the Bulkhead.

Note
6x clips.
Make connections at the Air Suspension Control Module.

Note
2x connectors.
Secure the Front Harness Ground connection at the In-Cabin Fuse Box.

Note
1x nut, 10mm, 6 Nm.
Connect the Front Harness connector at the In-Cabin Fuse Box.

Note
1x connector.
Un-bundle RH portion of new front trunk harness and route against bulkhead down RH side behind HV cables that run to the FJB.
Raise vehicle partially and lower onto locks.
Remove the connector carrier for FEM connections from the new harness.

Note
this will aid in creating room for routing the harness up to the RH Body Beam.
Apply tape to the secure connector lock for the Fuse Box connector from the RH leg of the harness.

Note
The connector will need to be passed through a tight between the A/C lines and taping the lock in place will assist in the later step.
Route right side of front trunk harness under shock tower cross member and out towards front of RH body beam.

Note
Working from right front fender well, pass the harness through the opening under shock tower cross member, If needed raise or lower the vehicle on the lift to work from above and in the fender well to ease in routing harness.
Secure harness clips near Brake Booster.

Note
2x clips.
Secure harness clips at Bulkhead to right of Brake Booster and on body seam in fender well.

Note
2x clips.
Route FJB logic connector down bulkhead along FJB HV cables.

Note
1x connector.
Lower vehicle to comfortable working height.
Route fuse box and ground connectors through opening in A/C lines.

Note
2x connectors.
Secure clips at inner RH shock tower.

Note
1x fir tree clip toards rear of inner shock tower, 1x barrel clip towards the middle.
Route 2 harness legs for steering gear and secure to coolant hose below.

Note
2x clips, These legs of the harness sit on top and are secured to the coolant lines with large circle clips on the bottom.
Route leg of harness with connectors for headlamp, coolant 3 way valve, fan controller, and wheel speed sensor to RH outer side of RH body beam.

Note
4x connectors, Coolant 3 way valve and RH fan controller connectors are routed down to the underside of vehicle while the others remain above body beam for installation.
Locate the RH harness ground connections from the separate harness legs and route towards grounding points on RH Shock Tower.

Note
3x cables.
Install the Front Harness FEM connectors to the harness connector carrier.

Note
4x connectors, See Image for Connector orientation to carrier.
Install the FEM Connector Carrier to the RH Body Beam.

Note
2x nuts, 10mm, plastic, 3 Nm.
Route harness and connect the air suspension compressor, valve block, and low side A/C pressure sensor.

Note
3x connectors, 1x line clip, Take care not to mix up the 2 air suspension connectors, Power supply is a slightly larger 2 wire connector and is connected near the subframe while the logic connector is directly at the air compressor.
Connect front Fascia and FEM connectors to Front Harness at connector carrier on RH Body Beam.

Note
4x connectors.
Connect RH front wheel speed sensor.

Note
1x connector.
Connect RH headlamp.

Note
1x connector.
Make RH harness leg connections at the Steering Gear.

Note
3x connectrors, Ensure connector locking tabs are engaged after making connections.
Secure front harness clips to RH body beam.

Note
4x barrel clips.
Install the 3 ground fasteners at the RH Shock Tower.

Note
3x bolts, 13mm, 15 Nm, 1x edge clip.
Connect A/C lines by RH shock tower.

Note
2x bolts, 10mm, 8 Nm, Install new O-rings prior to connecting lines.
Secure A/C line bracket to shock tower cross member.

Note
1x nut, 10mm, 6 Nm.
Secure A/C line to RH side of A/C compressor.

Note
1x nut, 10mm, 10 Nm, Install new O-ring prior to connecting lines.
Route harness leg to ride height sensor and FRL and make connections.

Note
1x connector, 2x edge clips, Connect RH ride height sensor, harness edge clip, and secure FRL edge clip, The new harness should come with a new FRL attached, remove and discard the old FRL.
Route the harness leg and make connections at the Brake Booster, Fluid Reservoir, and Master Cylinder.

Note
3x connectors, 1x edge clip.
Route harness leg and make ground connection at the AC compressor .

Note
1x bolt, T25, 7 Nm.
Secure main section of front trunk harness to RH side of bulkhead.

Note
1x clip, 2x nuts, 10mm, 5 Nm.
Re-position coolant bottle and install the fasteners securing the coolant bottle to the shock tower cross member.

Note
4x bolts, 10mm, 6 Nm.
Install 12V battery beam.

Note
2x bolts, T30, 3.5 Nm, 1x edge clip.
Install the harness edge clip to the Battery Beam at RH end.

Note
1x clip.
Secure coolant reservoir hose to 12V battery beam.

Note
1x bolt, T30, 5 Nm.
Place 12V battery with bracket onto the battery beam and shock tower cross member for installation.

Note
The 12V positive cable to the E-fuse module is still connected to the battery and can be placed for installation together.
Install fasteners securing battery bracket to battery beam and shock tower cross member.

Note
2x bolts, T30, 5 Nm, 2x bolts, 13mm, 15 Nm.
Secure 12V power supply cable to E-fuse assembly.

Note
1x patch bolt, T30, 7 Nm, Use new bolt.
Install screws securing small cables to side of E-fuse assembly.

Note
6x screws, PH2, 4 Nm, Make sure to install wires in proper positions as noted during removal.
Connect logic connector to E-fuse assembly.

Note
1x connector, Secure red locking tab.
Install screw securing small cable to front of E-fuse assembly.

Note
1x screw, PH2, 5 Nm, Make sure to install wire in proper position as noted during removal (H).
Install bolts securing large cables to front of E-fuse assembly.

Note
2x patch bolts, T30, 5 Nm, Make sure to install wires in proper positions as noted during removal, Install new patch bolts (G,J).
Install cover onto RH side of E-fuse assembly.

Note
Align cover with cable cutouts and fully engage until audible click is heard, Image on left shows where to align cover with cables.
Install bolts securing E-fuse cover onto E-fuse assembly.

Note
3x screws, T25, 2.7 Nm.
Position E-fuse onto bracket.

Note
2x tabs, Route the 12v+ cable from E-fuse down to DCDC for installation.
Install nut securing E-fuse assembly to electrical battery heater bracket.

Note
1x nut, 10mm, 7 Nm.
Route leg of harness for connections to electric battery heater, DCDC, and E-fuse ground down behind the bulkhead for installation.

Note
3x connectors, To be secured from underneath the vehicle later on.
Connect TXV.

Note
1x connector.
Secure harness clip to RH side of sealing grommet at Bulkhead.

Note
1x barrel clip.
Connect coolant temp sensor to LH side of electrical battery heater.

Note
1x connector.
Un-bundle the LH portion of the Front Harness and feed under LH side of the Shock Tower Cross Member and along the LH Body Beam.

Note
Starting from the Bulkhead with the largest connector which is for the ABS control unit, route the harness under the coolant lines then along the inner side of the LH Shock Tower under the Shock Tower Support Cross Member then down the LH Body Beam, Be sure to route harness behind brake lines below Battery Beam, The connector for the ABS Control unit is the largest, recommend passing this connector through the opening between the brake lines and LH Body Beam first while routing harness, then continuing with the more forward sections of the harness until the harness fir tree clips can be seen near their locating holes under the Shock Tower Cross Member.
Secure main LH section of front trunk harness to body below 2 coolant lines to the left of sealing grommet.

Note
1x barrel clip, Body stud where harness clip secures is NOT on bulkhead, it is on the rear section of the body beam and points straight up.
Route leg of harness for LH side repeater and ride height sensor behind LH wheelhouse liner.

Note
3x edge clips.
Secure connections to LH Side Repeater.

Note
2x connectors.
Connect LH front ride height sensor.

Note
1x connector.
Connect coolant temp sensor near LH front wheelhouse liner and bulkhead.

Note
1x connector.
Dual Motor Vehicles Only: Connect front drive unit logic connector.

Note
1x connector.
Connect PT coolant pump 1.
Secure front harness clips at LH inner shock tower.

Note
2x fir tree clips.
Route and secure harness leg for coolant 4 way valve below battery beam and connect.

Note
1x connector, 1x fir tree clip, 2x line clips.
Route and secure the harness ground at the LH Shock Tower.

Note
1x bolt, 13mm, 15 Nm.
Connect high side A/C pressure/temp sensor.

Note
1x connector.
Secure brake line brackets on LH body beam.

Note
3x brackets, Rotate brackets into position and gently press brake lines into guide channels.
Secure harness clips at LH body beam.
Route harness leg for LH fan controller on outside of LH body beam.
Connect LH front wheel speed sensor.

Note
1x connector.
Connect LH headlamp.

Note
1x connector.
Route harness leg near ABS pump and make connection to battery coolant pump 2.

Note
1x connector, 1x line clip.
Connect ABS module connector.

Note
1x connector, Engage connector and flip latch to fully engage and lock connection.
Route and secure harness leg for steering gear, air compressor, heat exchanger, and RKE antenna.

Note
1x line clip, 1x square fir tree clip, 1x fir tree clip.
Connect Steering Gear.

Note
1x connector, Be sure to engage grey locking tab after making connection.
Connect air suspension compressor.

Note
1x connector.
Connect battery chiller and EXV.

Note
1x connector, Be sure to engage red locking tab after making connection.
Connect RKE antenna.

Note
1x connector.
Raise vehicle to comfortable working height.
Route and secure the E-fuse harness ground at the bottom of the E-fuse Assembly.

Note
1x bolt, T25, 4 Nm, Install new patch bolt.
Connect lower battery coolant heater connection and secure to bracket.

Note
1x connector, 1x clip.
Connect DCDC logic connector.

Note
1x connector.
Route and install 12V positive terminal to DCDC.

Note
1x bolt, 13mm, 13 Nm.
Install HV cables to FJB.

Note
4x bolts, T30, 7 Nm.
Install fasteners securing FJB to bulkhead.

Note
2x bolts, 10mm, 7 Nm, 1x nut, 10mm, 9 Nm.
Secure FJB HV harness clip at bulkhead.

Note
1x clip.
Connect FJB logic connector.

Note
1x connector.
Secure harness for battery coolant pump 1 connector.

Note
2x barrel clips, 1x fir tree clip.
Connect battery coolant pump 1.

Note
1x connector.
Install the bolts securing the Bash Plate Stamping and Skid Plate to the front Subframe.

Note
2x bolts, 10mm, 9 Nm.
Connect LH fan control module and secure harness.

Note
1x connector, 1x clip.
Connect RH fan control module and secure harness.

Note
1x connector, 1x clip.
Connect coolant 3 way valve.

Note
1x connector.
Install front aero shield into position and hand tighten center bolts.

Note
2x bolts, 10mm, 3 Nm, Make sure the front of the aero shield is inserted into tabs on fascia.
Install clips securing front aero shield to vehicle.

Note
10x push clips.
Install and tighten bolts securing front aero shield to vehicle.

Note
12x bolts, 10mm, 3 Nm.
Lower vehicle to comfortable working height.
Connect RH side repeater.

Note
2x connectors.
Place washer bottle for installation.
Install fasteners securing washer bottle to body.

Note
1x bolts, 10mm, 5 Nm, 2x nuts, 10mm, 5 Nm, 1x clip.
Secure washer fluid line to pump.

Note
1x hose.
Secure harness clips to washer bottle.

Note
2x edge clips.
Connect washer fluid pump.

Note
1x connector.
Connect washer fluid level sensor.

Note
1x connector.
Connect front trunk harness to hood harness.

Note
1x connector.
Secure rear portion of RH front wheelhouse liner to vehicle.

Note
1x nut, 10mm, 4 Nm, 5x push clips.
Install RH front wheel.

Note
5x nuts, 21mm, 175 Nm.
Lower vehicle until tires are touching the ground.
Torque the RH Lug Nuts to specification.

Note
5x lug nuts, 21mm, 175 Nm. Wheel lugs should always be torqued in a star pattern and then double checked after all 5 lug nuts have been torqued. Install lug nut covers if equipped.
Top off windshield washer fluid.
Connect PTC heater HV Cable at FJB.

Note
1x connector.
Install 12V cable cover to E-fuse assembly and secure.

Note
1x patch bolt, T30, 3.5 Nm, Use new bolt.
Place air suspension reservoir into position.
Loosely install air suspension reservoir brackets.

Note
2x screws, T25, 2.5 Nm.
Install wiper motor.

Note
3x bolts, 10mm, 6 Nm, 1x connector.
Secure air suspension reservoir brackets.

Note
2x screws, T25, 2.5 Nm.
Install LH shock tower brace.

Note
1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm.
Install RH shock tower brace.

Note
2x bolts, 13mm, 20 Nm, 1x bolt, 13mm, 30 Nm.
Place fuse box into vehicle and reconnect harness connectors.

Note
3x connectors.
Position fuse box onto body.

Note
2x tabs.
Install new nut securing 12V supply cable to DCDC.

Note
1x nyloc nut, 13mm, 12 Nm, Install new nyloc nut.
Install bolts securing fuse box to body.

Note
2x bolts, 10mm, 6 Nm.
Reconnect pyrotechnic fuse connector.

Note
1x connector, Be sure to secure locking clip.
Secure clips holding 12V battery supply cable to fuse box and strut tower beam.

Note
3x clips.
Reinstall fuse box cover.

Note
2x clips.
Secure front trunk harness ground at shock tower cross member.

Note
1x bolt, 13mm, 15 Nm.
Secure front trunk harness ground to 12V negative terminal clamp.

Note
1x edge clip, 1x nyloc nut, 10mm, 5 Nm, Install new nut.
Install underhood storage unit.

Note
Install harness and grommet.
Install bolts and clips securing underhood storage unit.

Note
2x bolts, 10mm, 7 Nm, 2x push clips.
Install underhood storage carpet and reconnect light and release switch connectors.

Note
2x connectors, Secure edges of carpet underneath underhood storage unit seal.

Install Main Lower Dash Harness

Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle.

Note
Recommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle.
Secure the main harness clips at the RH side of the bulkhead.

Note
5x clips. Re-secure the front harness clips over the main harness clips if only main body harness is being replaced.
Install the front harness connectors into the connector carrier at the lower RH A pillar.

Note
5x connectors, Ensure connectors are fully seated and lock into the connector carrier.
Make connections to all connectors on connector carrier at RH lower A pillar.

Note
6x connectors.
Secure the RH Lower A pillar connector carrier bracket to the in cabin fuse box.

Note
2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box.
Reconnect all main harness connections at the in cabin fuse box.

Note
5x connectors.
Secure main harness RH A pillar ground.

Note
1x bolt, 10mm, 9 Nm.
Secure connections at RH Upper A pillar.

Note
1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips.
Connect accelerator pedal.

Note
1x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector.
Connect the brake switch.

Note
1x connector.
Secure main harness clips at the LH side of the bulkhead.

Note
2x square clips, 2x barrel clips.
Secure harness clips near PSRCM.

Note
2x fir tree clips.
Re-secure connections at PSRCM.

Note
2x connectors, Engage connector then flip locking tab to fully seat connector.
Re-secure connections at the BCM.

Note
9x connectors, Ensure all connections have been made and that connectors are fully seated.
Install the fasteners securing the BCM to the bulkhead.

Note
2x bolts, 10mm, 5 Nm.
Install the dead pedal.

Note
2x nuts, 13mm, 5 Nm.
Transfer the Blue connector cap on the LH footwell connector carrier from the old harness to the new harness.

Note
Release locking tab under open side of connector cap and slide downward to release from old carrier, align tabs and slide upward to install on new harness connector carrier.
Connect front harness connectors and secure clips to the main harness connector carrier in the LH footwell.

Note
4x connectors, 2x edge clips.
Install the fasteners securing the connector carrier in the LH footwell area.

Note
3x bolts, 10mm, 2 Nm, If vehicle is equipped with air suspension, the air suspension control unit sits under the connector carrier and shares the same mounting points and hardware.
Connect harness at Sunroof Control Unit if equipped.

Note
2x connectors.
Place the HVAC assembly back into the vehicle for installation.

Note
Recommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle.
Route the PTC heater to the HVAC assembly for installation and slide into HVAC assembly.
Install the fasteners securing the PTC heater to the HVAC assembly.

Note
3x screws, PH2, 1 Nm.
Position the HVAC assembly cross brace for installation to the HVAC assembly.
Install the fasteners securing the HVAC assembly cross brace to the HVAC assembly.

Note
2x screws, PH2, 1 Nm.
Position the HVAC assembly RH lower air duct for installation.
Install the fasteners securing the RH lower air duct to the HVAC assembly.

Note
2x screws, PH2, 1 Nm.
Connect sensor for RH lower air duct on HVAC assembly.

Note
1x connector.
Move HVAC assembly into position for installation and secure the drain hose.

Note
1x hose connection.
Install HVAC floor ducts.

Note
3x ducts, 4x tabs, Make sure ducts are properly aligned to make a good seal and secure the ducts in place with their tabs at the studs on the floor pan.
Install fasteners securing the HVAC assembly to the body.

Note
5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm.
Connect HVAC blower assembly and RKE, and secure harness clip.

Note
2x connectors, 2x edge clips.
Connect thermal controller.

Note
4x connectors, 1x edge clips.
Connect A/C Lines with TXV to evaporator at the bulkhead.

Note
2x bolts, T30, 6 Nm, Install new O-rings prior to installation.
Secure A/C line bracket at RH cross-brace.

Note
1x bolt, 10mm, 6 Nm.
Install cowl screen panel.

Note
4x push clips, 2x end tabs, Secure along base of windshield.
Install LH side wiper arm.

Note
1x nut, 17mm, 31 Nm.
Install RH side wiper arm.

Note
1x nut, 17mm, 31 Nm.
Install RH shock tower cover.

Note
4x push clips.
Install LH shock tower cover.

Note
4x push clips.
Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier.

Note
2x connectors, 1x clip.
Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar.

Note
2x nuts, 10mm, 5 Nm.
Secure the main harness ground to the LH Lower A pillar.

Note
1x bolt, 10mm, 9 Nm.
Install the harness clips along the LH front sill panel.

Note
3x clips.
Install LH footwell harness and connector cover.

Note
3x bolts, 10mm, 4 Nm.
Secure the main harness clips along the center of the vehicle between B pillars.

Note
9x clips.
Secure main harness seat connectors to brackets and secure brackets to floor pan.

Note
6x clips.
Connect the main harness to the Yaw rate sensor.

Note
1x connector.
Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner.

Note
1x connector.
Connect the main harness to the harness inside the LH B pillar.

Note
1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip.
Secure the clips for the LH B pillar camera portion of the main harness.

Note
5x clips.
Route the B pillar camera portion of the harness inside the B pillar.

Note
1x connector.
Clean LH B-pillar area with IPA wipe and allow to dry.

Note
Remove any remaining adhesive.
Remove lower B-pillar applique cover from new applique.
Peel backing from double sided tape on LH B-pillar applique.
Connect camera and install LH side applique.

Note
1x connector, Slide applique up into clips and then press into B-pillar to secure double sided tape.
Reinstall screws securing LH side applique.

Note
2x screws, T25, 4 Nm.
Secure LH B-pillar seals to applique.

Note
Use P-80 emulsifier to assist with seal installation.
Reinstall cover over bottom of LH B-pillar applique.

Note
Make sure all clips are fully seated.
Secure main harness clips at LH lower portion of B pillar.

Note
3x clips.
Connect LH lap belt pre tensioner pyrotechnic.

Note
1x connector.
Connect LH B pillar side impact sensor.

Note
1x connector, 1x clip.
Secure harness clips to body at lower C pillar area.

Note
4x clips.
Connect the C pillar impact sensor.

Note
1x connector.
Pass the LH rear door latch connector through the NVH padding and connect the LH rear door latch.

Note
1x connector.
Install the LH rear door latch closeout cover.

Note
1x cover.
Secure the main harness connector carrier at the C-pillar.

Note
2x clips.
Secure main harness clips at the C-pillar.

Note
2x clips, Be sure to re-install HV harness barrel clips over main harness clips.
Secure main harness ground at C-pillar.

Note
1x bolt, 10mm, 9 Nm.
Connect rear harness connectors to main harness at C-pillar connector carrier.

Note
4x connector, coaxial, Ensure harnesses are routed and secure in the wiring holds on the body and harness carrier.
Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag.

Note
1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag.
Connect coolant pump under 2nd row seat bottom frame.

Note
1x connector.
Secure the main harness clips to the body near the coolant pump.

Note
2x barrel clips, Be sure to route main harness underneath coolant pump bracket, if necessary the coolant pump and surrounding foam can be slid out from under bracket to create room for harness routing.
Secure the next main harness clip between the 2 coolant hoses to the charger.

Note
1x barrel clip, Be sure to route haness unerneath coolant hoses and HV harness.
Secure the next main harness clip below the ground cable for the charger.

Note
1x barrel clip, Be sure to route main harness underneath HV harness.
Secure the next main harness clip between the charger and the body.

Note
1x barrel clip.
Connect the main harness connector between the charger and the body.

Note
1x connector.
Secure the harness clip nearest the connector between the charger an the body.

Note
1x barrel clip.
Connect the second row RKE antenna.

Note
1x connector.
Route and secure second row RKE antenna under the rubber NVH mat below seat backs.

Note
2x dual lock strips.
Pass the HV Battery LV logic connectors through the opening in the body below the second row seat frame and secure rubber grommet seal in place.

Note
2x connectors, 1x grommet, Ensure grommet is fully seated in body cavity to prevent water ingress.
Secure main harness clips in LH trunk area.

Note
6x clips, Be sure to re-install HV harness barrel clips over main harness clips.
Connect charge port.

Note
1x connector.
Connect LH tail light.

Note
1x connector.
Remove the wheel chock and push the vehicle in position to be lifted by hoist then reinstall wheel chock.

Note
Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, flip the door latches to closed position to prevent doors from latching while vehicle is powered down.
Position lift posts under vehicle lift points.
Raise vehicle fully and lower onto locks.
Install the HV battery LV logic connectors to the LV rapid mate bracket.

Note
2x tabs, make sure the appropriate connector goes to the correct side of the bracket prior to installation, Ensure the bracket connector hold down tabs are not damage otherwise the harness will not be able to release from battery pack in future service scenarios.
Install the HV battery LV logic connector cover to the bracket.

Note
6x tabs, 1x edge clip.
Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket.

Note
2x bolts, 10mm, 8 Nm, 3x clips.
Position HV battery underneath vehicle.
Remove covers or tape from LV and HV rapid mates.
Lower vehicle onto pack.

Note
Align rapid mate connections before lowering fully, Recommend assistance.
Loosely install 4 new front bolts for HV battery.

Note
4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Torque at later step.
Loosely install LH rocker bolts.

Note
8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step.
Loosely install RH rocker bolts.

Note
8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step.
Loosely install 21mm bolts at front of HV battery hand tight.

Note
2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step.
Loosely install eight outer center bolts hand tight.

Note
8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step.
Torque rocker HV battery bolts on both sides.

Note
16x patch bolts, 13mm, 55 Nm.
Torque remaining HV battery bolts.

Note
8x patch bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x patch bolts, 13mm, 30 Nm.
Raise vehicle and remove battery table.

Note
Recommend assistance.
Install inner center HV battery bolts with battery powered drill.

Note
4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts.
Install front lower bash plate extrusion.

Note
2x patch bolts, T30, 16 Nm, Install new patch bolts.
Install ski side covers onto RH side of HV battery.

Note
14x clips, 3x covers.
Install ski side covers onto LH side of HV battery.

Note
14x clips, 3x covers.
Place mid-aero shield for installation.
Position mid aero shield and install bolts securing mid aero shield to vehicle.

Note
7x bolts, 10mm, 4 Nm.
Install clips securing mid aero shield to vehicle.

Note
7x push clips.
Install clips securing RH shear plate to wheel fairing.

Note
2x push clips.
Install screws, bolt, and nut securing RH shear plate to vehicle.

Note
3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 1x nut, 15mm, 35 Nm, Install new nut.
Install clips securing RH shear plate to wheel fairing.

Note
2x push clips.
Install clips securing LH shear plate to wheel fairing.

Note
2x push clips.
Install screws, bolt, and nut securing LH shear plate to vehicle.

Note
3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 1x nut, 15mm, 35 Nm, Install new nut.
Install clips securing LH shear plate to wheel fairing.

Note
2x push clips.
Lower vehicle until tires are touching the ground.
Roll the vehicle back away from the lift posts and install wheel chocks.

Note
Recommend assistance, Done so doors can be fully opened to allow more room to work.
Install rear portion of headliner into position and clip into place.

Note
5x clips, 3x velcro strips, Replace any damaged or missing clips.
Install RH upper C-pillar trim.

Note
4x clips.
Install RH rear C-pillar.

Note
1x screw, T25, 3 Nm, 4x clips.
Install the LH trunk side trim back onto the body of the vehicle..

Note
1x fir tree clip.
Install trunk floor carpet.

Note
4x clips.
Install LH lower C-pillar.

Note
4x clips, 2x push clips.
Install the mid C-Pillar trim.

Note
4x clips.
Install the LH rear seat back bolster.

Note
1x clip.
Install LH C-pillar upper trim.

Note
4x clips.
Install the LH mid C pillar.

Note
1x screw, T-25, 3 Nm.
Install LH trunk side garnish trim.

Note
2x clips.
Install trunk sill panel.

Note
4x clips, 4x guides.
Install trunk load floor.
Install LH mid C pillar trim.

Note
1x screw, T25, 3 Nm, 4x clips.
Install parcel shelf.
Install floor carpet in vehicle.

Note
3x fir tree clips.
Lower seat frame into position and secure harness clips to frame.
Lower seat frame into position and secure harness clips to frame.
Install and torque bolts securing seat frame to vehicle.

Note
8x bolts, 11mm, 26 Nm.
Place NVH padding onto seat frame.
Install seat bottom cushion.

Note
2x clips, 4x connectors (7x connectors if equipped with heated 2nd row seats).
Install LH upper B-pillar trim.

Note
2x metal clips, Ensure locating tab at top of B-pillar is aligned to the opening in the body, Replace any broken or missing clips prior to installation.
Install LH lower B-pillar trim.

Note
6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation.
Install fasteners securing LH lower B-pillar trim.

Note
2x screws, T25, 2 Nm.
Install RH lower B-pillar trim.

Note
6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation.
Install fasteners securing RH lower B-pillar trim.

Note
2x screws, T25, 2 Nm.
Bring the cross car beam into the vehicle for installation.

Note
Exercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Recommend assistants, take care not to damage any surrounding components while placing the cross car beam into the vehicle.
Install the fasteners securing the cross car beam to the body.

Note
7x bolts, 13mm, 27 Nm.
Install the fasteners securing the cross car beam to the HVAC assembly.

Note
3x bolts, 10mm, 10 Nm.
Connect cross car beam harness connectors at the LH Lower A pillar area.

Note
7x connectors.
Connect Headliner harness connections to cross car beam harness connectors at mid LH A pillar.

Note
3x connectors, 2x clips.
Connect cross car beam harness to main harness connectors at RH lower A pillar.

Note
7x connectors.
Install IP carrier into vehicle.

Note
Recommend assistance.
Install edge clips secured to the IP carrier.

Note
2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness, Pull the IP carrier forward for better access for edge clips.
Install LH dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers.
Install center dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers.
Install RH dash speaker.

Note
2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers.
Install the fasteners securing the IP carrier to the dash frame.

Note
15x screws, T20, 2 Nm.
Place steering column into vehicle for installation.
Install fasteners securing steering column to cross car beam.

Note
2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm.
Connect steering column to lower steering shaft joint.

Note
Slide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint.
Install bolt securing lower shaft to steering column.

Note
1x bolt, 13mm, 30 Nm.
Connect harness connectors for steering column motors.

Note
2x connectors.
Install RH footwell cover.

Note
2x clips, 1x connector.
Connect harness to steering column control module.

Note
1x connector, Install new retaining clip.
Slide steering column control module over upper steering column.

Note
Gently jiggle the SCCM while pressing it onto the column if needed.
Remove tape previously applied to the clockspring.

Note
Do not rotate the clockspring.
Install steering wheel.

Note
Ensure the position of the steering wheel matches the index marks previously made on the column and the wheel.
Install bolt securing steering wheel to steering column.

Note
1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt.
Connect the drivers front airbag and steering wheel control connectors.

Note
3x connectors.
Place airbag into steering wheel.
Install screws securing airbag to steering wheel.

Note
2x screws, T25, 7 Nm.
Put on ESD wrist strap.
Connect ESD wrist strap to vehicle ground.
Connect Instrument cluster and place IC into position for installation.

Note
3x connectors, 2x alignment dowels.
Install the fasteners that secure the instrument cluster to the IP carrier.

Note
4x screws, T20, 2 Nm.
Position MCU into vehicle for installation.
Connect harness connectors to MCU.

Note
17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision.
Install MCU into IP carrier.

Note
If neccesary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier.
Install bolts securing MCU to the IP carrier.

Note
4x screws, T25, 4.5 Nm.
Install LH side IP finisher assembly and fasteners.

Note
2x screws, T20, 2.3 Nm, 6x clips.
Install RH inner IP finisher.

Note
3x clips.
Install screws securing RH inner IP finisher.

Note
2x screws, T20, 1 Nm.
Install RH outer IP finisher.

Note
3x screws, T20, 2.3 Nm.
Install IC bezel and fasteners to the IP carrier.

Note
4x screws, T20, 2 Nm.
Install clips securing steering column gap hider to IC bezel.

Note
2x clips, Replace any damaged or missing clips prior to installation.
Install RH side lower IP trim.

Note
1x screw, T20, 2 Nm, 10x clips, Replace any damaged or missing clips prior to installation.
Install the defrost mesh grille to IP carrier.

Note
10x clips, Replace any damaged or missing clips prior to installation.
Set top pad in place and connect ground strap.

Note
1x tab, Recommend assistance.
Install passenger airbag connectors.

Note
2x connectors, Be sure to seat connector locks fully.
Remove protective tape from aluminum trim.
Fully seat top pad.

Note
23x clips, Make sure all clips are aligned and securely fastened.
Install the airbag mounting bolts.

Note
2x bolts, 10mm, 10 Nm.
Position DAS ECU for installation and secure LH side ECU connectors.

Note
7x connectors, DAS 2.5 has 6x connectors.
Install fasteners securing Autopilot ECU.

Note
4x nuts, 8mm, 5 Nm, Install new nuts.
Connect RH side DAS ECU connectors.

Note
7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU.
Disconnect ESD wrist strap from vehicle ground.
Remove ESD wrist strap.
Install LH footwell cover.

Note
2x tabs, 2x clips, 1x connector, Align the tabs on the footwell cover into the slots in the footwell bracket cover before securing the clips.
Install glove box into vehicle.

Note
3x connectors, 6x screws, T20, 2.3 Nm.
Install screws securing top pad at binnacle area.

Note
2x screws, T20, 1 Nm.
Install lower binnacle cover.

Note
4x clips, Replace any damaged or missing clips.
Install the upper glove box trim into the vehicle.

Note
13x clips, Replace any damaged or missing clips prior to installation.
Close glove box.
Install the lower glove box trim panel.

Note
6x clips, Replace any damaged or missing clips prior to installation.
Check and ensure IP top pad clips are fully seated into the IP carrier.
Install screw that secures LH side of top pad.

Note
1x screw, T20, 1 Nm.
Install LH upper A pillar trim.

Note
1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip, Reinstall A-pillar fastener trim cover after torquing the 7mm fastener.
Install screw securing RH side of top pad.

Note
1x screw, T20, 1 Nm.
Install RH upper A pillar trim.

Note
1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip, Reinstall A-pillar fastener trim cover after torquing the 7mm fastener.
Place center console into vehicle.

Note
Recommend assistance.
Make connections at center console harness.

Note
3x connectors, 1x clip.
Install fasteners securing center console assembly.

Note
6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm.
Install rubber floor mat at the base of the console.
Install cup holder dividers inside console.

Note
if equipped.
Install LH and RH center console closeout extensions.

Note
6x clips each side.
Secure the center console side trim panels LH and RH.

Note
22x clips per side.
Make connections to module at rear console panel.

Note
3x connectors.
Install the center console back panel.
Open rear cup holder.
Install the rear cup holder trim panel.
Install USB ports into rear air outlet.
Install the center console rear air outlet.

Note
2x USB connections.
Close the rear cup holder.
Install LH front seat into vehicle.

Note
Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle.
Connect the LH seat connectors.

Note
3x connectors, 2x harness clips, Tuck excess harness under carpet to prevent NVH concern.
Install RH front seat into vehicle.

Note
Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle.
Connect the RH seat connectors.

Note
3x connectors.
Connect 12V negative and first responder loop.

Note
1x nut, 10mm, 5 Nm, 1x connector.
Remove vehicle from Tow Mode.
Remove wheel chocks.

Note
Ensure vehicle is in park before removing wheel chocks.
Set up A/C machine and perform hose flush.

Note
Touch time only.
Perform A/C vacuum and leak test.

Note
Touch time only. 30 minute vacuum, 10 minute leak test.
Move LH front seat backward.
Install bolts securing both LH front seat front tracks to vehicle.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts.
Install LH front seat front track covers.

Note
2x covers.
Move LH front seat forward.
Install bolts securing both LH front seat rear tracks to vehicle.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts.
Install LH front seat rear track covers.

Note
2x covers.
Move LH front seat to original position.
Install LH lower A-pillar trim.

Note
4x clips, The number of clips securing the A-pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim.
Install LH middle A-pillar trim.
Install LH side IP cover.

Note
4x clips, 1x connector.
Move RH front seat backward.
Install bolts securing both LH front seat front tracks to vehicle.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts.
Install RH front seat front track covers.

Note
2x covers.
Move RH front seat forward.
Install bolts securing both LH front seat rear tracks to vehicle.

Note
1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts.
Install RH front seat rear track covers.

Note
2x covers.
Move RH front seat to original position.
Install RH lower A-pillar trim.

Note
The number of clips varies based on vehicle production range.
Install RH middle A-pillar trim.
Install RH IP side cover.

Note
3x clips, 1x connector.
Reinstall all floor mats.
Overlap from A/C vacuum and leak test.

Note
Full run time: 40 minutes.
Inject oil into the system.

Note
Refill with the amount removed during recovery.
Recharge the A/C refrigerant. See A/C Refrigerant Recovery and Recharge (Remove and Replace).
Remove A/C lines from vehicle.

Note
Press clear lines once lines have been removed.
Install caps onto A/C ports.

Note
2x caps.
Test A/C functions in vehicle to ensure cabin cooling functions as designed.
Perform A/C hose flush.

Note
Touch time only. No overlap from this since the machine is disconnected from the vehicle..
Install HEPA filter outlet duct.
Install HEPA filter inlet duct.

Note
2x tabs, One on each side.
Install clips securing HEPA filter inlet duct to cowl panel.

Note
3x push clips.
Secure drainage hoses to HEPA filter inlet duct.

Note
2x hoses.
Install RH underhood apron.

Note
9x clips.
Install LH underhood apron.

Note
9x clips.
Install rear underhood apron.

Note
8x clips.
Close hood .

Note
Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood.
Close both RH side doors.

Note
Ensure door latches have been released by first pulling the interior releases prior to closing.
Close LH rear door.

Note
Ensure door latch has been released by first pulling the interior release prior to closing.
Park vehicle on a flat surface.

Note
Set suspension to Standard height and set Jack Mode (if equipped).
Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground.
Place the target against the front fascia and centered on the T badge.

Note
This is "Location 1" in the Toolbox Panel.
Measure 90 cm back from the rear tripod leg and place marker on ground. This will be second location verification..
Ensure that the target is on flat ground by examining the bubble level on the back of the target.
Apply a piece of red tape on the target 130cm from the ground.
Connect laptop with Toolbox 3 to the vehicle.
In Toolbox 3, click the Actions tab, type "Capture-Image" into the search field, click PROC_DAS_X_CAPTURE-IMAGE, click Run, and allow the routine to complete.
Disconnect laptop from vehicle and reinstall storage cubby.
Raise all four windows.
Close LH front door.

Note
Ensure door latch has been released by first pulling the interior release prior to closing.
Perform vehicle road test.

Note
Ensure all vehicle systems function as designed during road test, Ensure steering wheel is level when driving straight, *Per current FRT (00040100) 0.3 hrs.