30/05/2024 08:26:40

Door Assembly - Rear - LH (Remove and Replace)

Correction Code 10106202

Removal

  1. Remove the LH rear door seal. See Seal - Rear Door - LH (Remove and Replace).
  2. Remove the rear door speaker. See Speaker - Rear Door All, Front Door Base Audio (Remove and Replace).
  3. Remove the LH rear window motor/regulator assembly. See Window Motor/Regulator Assembly - Rear - LH (Remove and Replace).
  4. Remove the LH rear door striker. See Striker - Door - Rear - LH (Remove and Replace).
  5. Remove the LH rear door exterior release handle. See Handle - Exterior Release - Door - LH (Retrofit) or Handle - Exterior Release - Door - Rear - LH - Generation 3.0 (Remove and Install).
  6. Remove the LH rear door assembly. See Door Assembly - Rear - LH (Remove and Install).
  7. Carefully remove the door wiring harness.

Installation

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CAUTION
If using this procedure to install an unpainted part, make sure to apply seam sealer to all seams prior to installing and painting the part. Refer to the Collision Repair manual for more information.

Installation procedure is the reverse of removal, except for the following:

Perform the following procedure if a next generation door (model year 2021 and newer) is installed.

  1. Drill 18mm pilot hole, and then use the knockout punch to stamp a 50mm opening for the door harness grommet as shown.
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean the new hole with sandpaper to get rid of sharp edges.
  2. Drill four 3.5mm holes for the door panel brackets as shown.
  3. Drill a 9mm and a 10.5mm holes for the door panel clip and door panel dowel pin as shown.
  4. Drill three 6.5mm holes for the door harness clips as shown.
  5. Create new threads (x5), and then install new bolts (x5) for the door panel brackets as shown.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use new bolts 1483490-00-A or newer.
  6. Create new threads (x5), and then install new bolts (x5) for the closeout panel as shown.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use new bolts 1483490-00-A or newer.
  7. Create new threads (x4), and then install new bolts (x4) for the speaker as shown.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use new bolts 1483490-00-A or newer.
  8. Clean away any excess shavings or residue from the door. Check seams and cracks for extra shavings present.