05/03/2024 13:59:30
Brake Caliper - Front - LH (Remove and Replace)
Correction Code 33010302
Warning
If the vehicle has air
suspension, activate "Jack" mode on the touchscreen before raising and
supporting the vehicle.
Special tool recommended for this procedure:
Part Number | Description |
1109954-00-A | Caliper Spreader Kit |
- 2024-03-05: Replaced copper paste with Silaramic.
- 2023-07-20: Replaced step for removing brake hose with step to remove hose from caliper and replace washers.
Removal
- Remove the rear underhood apron (refer to procedure).
-
Remove the brake fluid reservoir cap and place an absorbent material around the
opening of the reservoir.
NotePlace suitable absorbent material around the affected area to absorb any possible fluid spillage.CAUTIONIf brake fluid is spilled on a painted surface, wash off immediately with clean water.
- Remove the front wheel (refer to procedure).
- Remove the brake pad retaining pins.
-
Collect the anti-rattle clip.
NoteAlways check that the anti-rattle clip has not been damaged. This part is easily damaged and is important to help eliminate squeaks.
- Use the caliper spreader kit or similar tool to ease the caliper pistons back.
-
Remove the brake pads from the caliper and collect the shims (x2).
-
Remove the bolt that attaches the
brake hose to the caliper (torque 42 Nm), and then release the hose from the
caliper.
CAUTIONPlug pipe connections to prevent ingress of moisture or dirt.NotePlace suitable absorbent material around the affected area to absorb any possible fluid spillage.CAUTIONIf brake fluid is spilled on a painted surface, wash off immediately with clean water.
-
Remove and discard the bolts (x2) that secure the caliper to the knuckle (torque
120 Nm).
- Remove the caliper from the vehicle.
Installation
Installation procedure is the reverse of removal, except for the following:
CAUTION
Replace all patchbolt(s).
CAUTION
Ensure that the
brake hose is aligned correctly with no excessive twist or bends.
Note
Clean the affected areas before
installation.
- Install new washers (x2) when reinstalling the brake hose to the caliper.
- Apply an even layer of Silaramic lubricant (1063021-00-A) to the caliper pad slides. Remove any excess lubricant.
- Apply an even layer of Silaramic
lubricant (1063021-00-A) between the shim and the backing plate on the brake pads.
Remove any paste that squeezes out after installing the shim.CAUTIONEnsure that the brake pads move freely.
- Perform the brake bleed procedure
(refer to procedure).CAUTIONIf brake fluid is spilled on a painted surface, wash off immediately with clean water.
- Pump the brake pedal at least 5
times to seat the pads against the brake rotors.WarningAlways check that the brake pads are seated correctly before driving the vehicle.
- Burnish the brake pads. See Brake Pads - Burnishing.