26/07/2023 16:57:08

A/C Refrigerant Flush Due To Compressor Failure (Dual Motor) (Europe)

Correction code 18208052

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Set up A/C machine and perform hose flush
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    Note
    Touch time only
  2. Set up A/C machine with flush kit
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    Note
    Attach the flush kit to the Waeco AC machine. Use 2x 8 mm bolts with Nyloc nut
  3. Open all four doors
  4. Lower all 4 windows
  5. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode" if equipped Via Controls > ''Service''
  6. Connect a laptop with Toolbox 3 to the vehicle.
  7. In Toolbox 3, click the Actions tab, type "Fluid fill drain" into the search field, and click PROC_THC_X_FLUID-FILL-DRAINSearch for routine in ToolboxFluid Fill/DrainThermal / Actions - Stop Fluid Fill/Drain.
  8. Under Action, select Start to open the valves before the service procedure.
  9. Under Fluid Fill Target, select Refrigerant to activate refrigerant valves.
  10. Click Run, and allow the routine to complete.
  11. Move both front seats fully forward
  12. Open hood
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    Note
    Using MCU touchscreen > Controls > Frunk Trunk
  13. Remove rear underhood apron
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    Note
    8x clips
  14. Remove RH underhood apron
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    Note
    9x clips
  15. Remove LH underhood apron
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    Note
    9x clips
  16. Remove front underhood apron
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    Note
    7x clips
  17. Release drainage hoses from HEPA filter inlet duct
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    Note
    2x hoses
  18. Remove clips securing HEPA filter inlet duct to cowl panel
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    Note
    3x push clips
  19. Remove HEPA filter inlet duct
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    Note
    2x clips on HEPA filter
  20. Remove dust caps from high-side and low-side service ports
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    Note
    2x caps
  21. Connect hoses to vehicle and perform A/C recovery
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    Note
    Touch time only, Ensure quick connects are fully engaged, Turn the connector dials clockwise to fully connect to A/C service ports
  22. Check if the internal A/C Machine cylinder is filled at least with 5 KG
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    Note
    Fill the intern refrigerant tank
  23. Remove HEPA filter outlet duct from vehicle
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    Note
    Lift up, pull towards front of vehicle, then rotate clockwise
  24. Disconnect light and release switch connectors and remove underhood storage carpet
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    Note
    2x connectors, Release edge of carpet from underneath underhood storage unit seal
  25. Remove underhood storage unit
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    Note
    2x bolts, 10mm, 7 Nm, 2x push clips
  26. Push wiring harness grommet through underhood storage unit and remove
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    Note
    1x grommet
  27. Power down vehicle using MCU
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    Note
    Controls > Safety&Security > Power Off > ''POWER OFF''
  28. Disconnect 12V negative terminal and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
  29. Remove 2nd row seat bottom cushion
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    Note
    2x clips, 7x connectors, Number of connectors may vary based on configuration, Release the leading edge of the seat on either side
  30. Remove NVH padding from underneath 2nd row seat cushion
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    Note
    If equipped
  31. Remove bolts securing seat bottom frame
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    Note
    8x bolts, 11mm, 26 Nm
  32. Lift up and support seat bottom frame
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    Note
    Release harness clips if necessary
  33. Remove warranty label from charger cover panel
  34. Remove all items from pockets and ensure not wearing metal items
  35. Inspect HV insulating gloves
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    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  36. Put on HV insulating gloves and leather over gloves
  37. Remove the charger HV access panel cover and discard fasteners
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    Note
    11x bolts, T20, 2 Nm, Discard after removal
  38. Release tabs and open both access doors
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    Note
    4x tabs, Make sure to wear proper PPE
  39. Verify no high voltage
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    Note
    Measure B+ to B-, B+ to ground, and B- to ground, Make sure to wear proper PPE, If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering
  40. Install charger cover panel and torque screws
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    Note
    11x bolts, T20, 2 Nm, Install new patch bolts
  41. Install new warranty label onto charger cover panel
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    Note
    Wipe charger with IPA prior to installation
  42. Remove HV insulating gloves
  43. Lower seat frame into position and secure harness clips to frame
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    Note
    8x clips
  44. Install and torque bolts securing seat frame to vehicle
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    Note
    8x bolts, 11mm, 26 Nm
  45. Place NVH padding onto seat frame
  46. Reinstall seat bottom cushion
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    Note
    2x clips, 7x connectors if equipped, Replace clips if necessary
  47. Remove LH shock tower cover
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    Note
    4x push clips
  48. Remove RH shock tower cover
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    Note
    4x push clips
  49. Remove LH side wiper arm
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    Note
    1x nut, 17mm, 31 Nm
  50. Remove RH side wiper arm
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    Note
    1x nut, 17mm, 31 Nm
  51. Remove cowl screen panel
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    Note
    4x push clips, 2x end tabs
  52. Disconnect high side and low side hoses from vehicle
  53. Remove fuse box cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  54. Remove 12V supply cable to DCDC
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    Note
    1x nyloc nut, 13mm, 12 Nm, 1x clip, Discard nyloc nut
  55. Release clips securing 12V battery supply cable to fuse box and strut tower cross beam
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    Note
    3x clips
  56. Disconnect pyrotechnic fuse connector
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    Note
    1x connector, Gently lift up orange lock tab to release connector
  57. Remove bolts securing fuse box to body
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    Note
    2x bolts, 10mm, 6 Nm
  58. Release fuse box from body
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    Note
    2x tabs, Slide fuse box to RH side to release tabs and then lift
  59. Disconnect remaining connectors from bottom of fuse box
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    Note
    3x connectors, Depress locking tabs on sides of flip type connector and flip lever on connector to reseal
  60. Remove clip securing harness to LH shock tower brace
  61. Remove wiper motor fastener mounted to LH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  62. Remove LH air suspension reservoir bracket from LH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm
  63. Remove AC line bracket bolt on RH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  64. Remove air reservoir bracket mounting bolts from RH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm
  65. Remove LH shock tower brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm
  66. Remove RH shock tower brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm
  67. Remove wiper motor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 6 Nm, 1x connector
  68. Remove screws securing air suspension reservoir to bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2.5 Nm
  69. Set air suspension reservoir aside for access
    Informational PurposesAn informational icon, calling your attention
    Note
    Maneuver below AC line
  70. Remove 12V positive terminal cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  71. Disconnect 12V positive terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  72. Remove fasteners securing 12V battery bracket to shock tower cross member and the battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 5 Nm, 2x bolts, 13mm, 15 Nm
  73. Remove the 12V battery bracket assembly from vehicle
  74. Remove fastener securing coolant hose to battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 5 Nm
  75. Remove fasteners securing the battery beam to the LH and RH body beams
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    Note
    2x bolts, T30, 3.5 Nm, 1x edge clip
  76. Remove the battery beam
  77. Remove fasteners securing coolant reservoir to shock tower cross member
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    Note
    4x bolts, 10mm, 6 Nm, This will allow room for reservoir to move to make room during front trunk harness removal
  78. Shift coolant reservoir to give access to components behind
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    Note
    Use bungee or rag to hold out of place
  79. Disconnect the coolant bottle level sensor
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    Note
    1x connector
  80. Disconnect A/C compressor logic connector
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    Note
    1x connector
  81. Release ground connection at the A/C compressor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  82. Raise vehicle partially and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  83. Remove screw securing front fascia to RH fender bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 1.5 Nm
  84. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  85. Remove bolt and clips securing RH side of fascia to front aero shield
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    Note
    full aero shield does not need to come off - 1x bolt, 10mm, 3 Nm, 2x push clips_x000A_
  86. Lower vehicle partially and set lift onto locks
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  87. Pull RH side of fascia away from bracket and headlamp
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    Note
    Pull to release clips
  88. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  89. Remove cap from condenser
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    Note
    1x cap, 10mm hex, 12 Nm
  90. Remove filter screen from condenser
  91. Remove desiccant bag from condenser
  92. Install cap into condenser
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    Note
    1x cap, 10mm hex, 12 Nm
  93. Lower vehicle until tires are touching the ground
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  94. Release PTC - Battery Heater - DC-DC HV connector from FJB to gain access to release A/C compressor HV connector from FJB
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    Note
    4x locking tab, 4x connector
  95. Remove A/C lines from compressor
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    Note
    2x nuts, 10mm, 10 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  96. Remove A/C compressor assembly from vehicle
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    Note
    3x Torx bolts, T40, torque 20 Nm
  97. Unplug TXV connector
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    Note
    1x connector
  98. Remove fasteners securing TXV to evaporator
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    Note
    2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  99. Remove TXV from A/C lines
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm hex, 20 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  100. Release connector lock and disconnect the connector on EXV
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    Note
    1x connector, locking tab
  101. Remove nut securing AC lines to EXV
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 12 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  102. Remove EXV from chiller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 3mm hex, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  103. Secure flush adapter to low side compressor line
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    Note
    1x nut, 10mm, 10 Nm, Low side hose is big, O-ring OK to reuse if not damaged
  104. Blue line nipple, Ensure gasket is in place and in good condition
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    Note
    be careful while installing to not damage the gasket
  105. Connect the blue line nipple to the adapter block marked with "Inlet" Low pressure
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    Note
    Wear appropriate PPE, do not over tight the nipple, gasket can damage. Tight ONLY with hands
  106. Apply sealer to High pressure adapter threads
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    Note
    Seal the connection with PTFE / Teflon tape
  107. Thread on quick connect fitting to high pressure adapter
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    Note
    Wear appropriate PPE, do not over tighten fitting
  108. Secure flush adapter to high side compressor line
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    Note
    1x nut, 10mm, 10 Nm, High side hose is small, O-ring OK to reuse if not damaged
  109. Secure EXV adapter to chiller
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    Note
    2x bolts, 3mm hex, 6 Nm, O-rings OK to reuse if not damaged
  110. Secure AC lines to EXV adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 12 Nm, O-rings OK to reuse if not damaged
  111. Secure TXV adapter to AC lines
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm hex, 6 Nm, O-rings OK to reuse if not damaged
  112. Secure AC lines/TXV adapter to evaporator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, O-rings OK to reuse if not damaged
  113. Remove the liquid inline filter drier
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    Note
    Remove the filter from the container (the gray filter attached to the flush unit) PR052FM
  114. Remove nipple from filter
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    Note
    1x fitting, 17mm, 1x filter, 12mm, Discard filter
  115. Remove old Teflon tape from the container thread
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    Note
    Old Teflon tape must be removed completely.
  116. Wrap Teflon tape on the Container thread
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    Note
    Use Teflon tape. Make sure that enough tape is applied
  117. Wrap the filter nipple in Teflon tape
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    Note
    Use Teflon tape. Make sure that enough tape is applied
  118. Place 1 copper sealing ring on place. Low pressure nipple
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    Note
    Good to use the old copper ring.
  119. Installed Low pressure nipple on filter
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    Note
    1x filter, 12mm, 1x fitting, 17mm, Make sure that enough tape is applied and 1 copper sealing ring in on place, Do not over tighten
  120. Place 1 copper sealing ring on place. Inside the filter.
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    Note
    Good to use the old copper ring.
  121. attach the filter to the container
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    Note
    Do not over torque while installing.
  122. Connect the blue line 1 from the flush unit to the adapter 2 block marked with "Inlet"
    Informational PurposesAn informational icon, calling your attention
    Note
    Wear appropriate PPE, Ensure gasket is on place between 1 hose connector and 2 nipple , Tighten with hands, do not over tighten
  123. Connect the blue line from the AC machine to the flush unit quick connector (on the liquid line filter drier)
    Informational PurposesAn informational icon, calling your attention
    Note
    Wear appropriate PPE, Ensure gasket is on place, Do not over tighten
  124. Connect the machine High pressure RED connector to adapter block OUTLET
    Informational PurposesAn informational icon, calling your attention
    Note
    Wear appropriate PPE, Ensure gasket is on place, Do not over tighten
  125. flush 1. clamp off the TXV
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    Note
    Clamp off at the Low pressure big hose
  126. On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter
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    Note
    Wear appropriate PPE
  127. Flush will take 2 hours
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    Note
    Monitor flush frequently
  128. When the flush 1 program is finished, unclamp the TXV line
  129. Clamp off EXV line at the big hose Low pressure
  130. On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter
    Informational PurposesAn informational icon, calling your attention
    Note
    Wear appropriate PPE
  131. Flush will take 2 hours
    Informational PurposesAn informational icon, calling your attention
    Note
    Monitor flush frequently
  132. When the flush 2 program is finished, unclamp the EXV
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    Note
    Remove clamp
  133. Remove machine hoses from adapter
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    Note
    1x quick release fitting, 1x union fitting, Wear appropriate PPE
  134. Remove adapter from low side AC line
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, Low side hose is big, Discard o-ring, Wear appropriate PPE
  135. Remove adapter from high side AC line
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, High side hose is small, Discard o-ring, Wear appropriate PPE
  136. Remove fasteners securing TXV adapter to evaporator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, Discard o-rings, Wear appropriate PPE
  137. Remove TXV adapter from AC lines
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm hex, 6 Nm, Discard o-rings, Wear appropriate PPE
  138. Secure AC lines to TXV
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm hex, 20 Nm, Install new o-rings
  139. Install bolts securing TXV to evaporator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, Install new o-rings
  140. Make connection at TXV
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    Note
    1x connector
  141. Remove nut securing AC lines to EXV adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 12 Nm, Discard o-rings, Wear appropriate PPE
  142. Remove EXV adapter from chiller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 3mm hex, 6 Nm, Discard o-rings, Wear appropriate PPE
  143. Secure EXV to chiller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 3mm hex, 6 Nm, Install new o-rings
  144. Secure AC lines to EXV
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 12 Nm, Install new o-rings_x000A_
  145. Connect EXV coil and secure lock
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x locking tab
  146. Remove compressor NVH cover
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    Note
    1x velcro strap
  147. Install compressor NVH cover to new compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x velcro strap, Do not drain oil
  148. install the new A/C compressor
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    Note
    3x Torx bolts, T40, torque 20 Nm
  149. Secure A/C lines to compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 10 Nm, Install new o-rings
  150. Install from above A/C compressor - DC-DC HV - Battery Heater - PTC - connector to the FJB
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    Note
    4x locking tab, 4x connector_x000A_
  151. Connect A/C compressor connector
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    Note
    1x connector
  152. Secure ground strap to A/C compressor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  153. Connect coolant bottle level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  154. Remove bungee cord and place coolant reservoir into position for installation
  155. Re-position coolant bottle and install the fasteners securing the coolant bottle to the shock tower cross member
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 6 Nm
  156. Install 12V battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 3.5 Nm, 1x edge clip
  157. Position 12V battery bracket assembly onto battery beam for installation
  158. Install fasteners securing 12V battery bracket to shock tower cross member and the battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 5 Nm, 2x bolts, 13mm, 15 Nm
  159. Connect 12V positive terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  160. Install 12V positive terminal cover
  161. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  162. Remove cap from condenser
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 10mm hex, 12 Nm
  163. Install new desiccant bag into condenser
  164. Install filter / cap into condenser
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 10mm hex, 12 Nm
  165. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  166. Secure RH side of fascia to headlight and fender
  167. Reinstall screw securing RH side of fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 1.5 Nm, Adjust fascia to fender flushness as necessary
  168. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  169. Install hardware securing RH side of fascia to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm, 2x push clips
  170. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  171. Place air suspension reservoir into position
  172. Loosely install air suspension reservoir brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2.5 Nm
  173. Install LH shock tower brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm
  174. Install RH shock tower brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 20 Nm, 1x bolt, 13mm, 30 Nm
  175. Install wiper motor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 6 Nm, 1x connector
  176. Install air suspension reservoir bracket mounting fasteners to RH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm
  177. Install AC line bracket bolt on RH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 6 Nm
  178. Install wiper motor fastener mounted to LH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  179. Install air suspension reservoir bracket mounting fasteners to LH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm
  180. Clip wire harness to LH shock brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  181. Secure air suspension reservoir brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2.5 Nm
  182. Place fuse box into vehicle and reconnect harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  183. Position fuse box onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Slide the fuse box to LH to attach the tabs into crossbar
  184. Install bolts securing fuse box to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm
  185. Reconnect pyrotechnic fuse connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Be sure to secure locking clip
  186. Secure clips holding 12V battery supply cable to fuse box and strut tower beam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  187. Install new nut securing 12V supply cable to DCDC
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 13mm, 12 Nm, Install new nyloc nut
  188. Reinstall fuse box cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  189. Install 12V negative terminal and first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, 1x connector
  190. Connect high side (red) and low side (blue) hoses from AC machine to service ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connections
  191. In Toolbox 3, click the Actions tab, type "Fluid fill drain" into the search field, and click PROC_THC_X_FLUID-FILL-DRAINSearch for routine in ToolboxFluid Fill/DrainThermal / Actions - Stop Fluid Fill/Drain.
  192. Under Action, select Start.
  193. Under Fluid Fill Target, select Refrigerant, click Run, and allow the routine to complete.
  194. Perform A/C vacuum and leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Green check mark approves, Red X declines, 30 minute vacuum and leak test, Touch time only
  195. Leak test overlap
  196. Install cowl screen
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  197. Install LH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  198. Install RH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  199. Install LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  200. Install RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  201. Install underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Install harness and grommet
  202. Install bolts and clips securing underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm, 2x push clips
  203. Install underhood storage carpet and reconnect light and release switch connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure edges of carpet underneath underhood storage unit seal
  204. Install HEPA filter outlet duct
  205. Install front underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  206. Perform A/C refrigerant refill
    Informational PurposesAn informational icon, calling your attention
    Note
    Green check mark approves, Red X declines, Run time only
  207. After the refrigerant refill is complete, perform the following:
    1. In Toolbox 3, click the Actions tab, type "Fluid fill drain" into the search field, and click PROC_THC_X_FLUID-FILL-DRAINSearch for routine in ToolboxFluid Fill/DrainThermal / Actions - Stop Fluid Fill/Drain.
    2. Under Action, select Stop.
    3. Under Fluid Fill Target, select Refrigerant, click Run, and allow the routine to complete.
  208. Disconnect Toolbox from vehicle and install cubby under the MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips
  209. Check A/C operation using MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure air conditioning blows cold
  210. Disconnect high side and low side hoses from vehicle
  211. Install dust caps onto high and low side service ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x threaded caps
  212. Install HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, One on each side
  213. Install clips securing HEPA filter inlet duct to cowl panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  214. Secure drainage hoses to HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x hoses
  215. Install RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  216. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  217. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  218. Close hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  219. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  220. Close all four doors