26/07/2023 16:56:32
Bracket - Radar - Front (DAS 2.5) (Remove and Replace)
Correction code
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Removal
-
Perform Four Wheel Alignment Check and
Adjust (with Air Suspension).
NotePer current Model S FRT (31000100) 1.2 hours.
-
Open hood.
NoteUsing MCU touchscreen > Controls > Frunk Trunk.
-
Remove rear underhood apron.
Note8x clips.
-
Remove LH underhood apron.
Note9x clips.
-
Remove RH underhood apron.
Note9x clips.
-
Remove front underhood apron.
Note7x clips.
-
Release drainage hoses from HEPA
filter inlet duct.
Note2x hoses.
-
Remove clips securing HEPA filter
inlet duct to cowl panel.
Note3x push clips.
-
Remove HEPA filter inlet duct.
Note2x clips on HEPA filter.
-
Remove HEPA filter outlet duct from
vehicle.
NoteLift up, pull towards front of vehicle, then rotate clockwise.
-
Disconnect light and release switch
connectors and remove underhood storage carpet.
Note2x connectors, Release edge of carpet from underneath underhood storage unit seal.
-
Remove bolts and clips securing
underhood storage unit.
Note2x bolts, 10mm, 7 Nm, 2x push clips.
-
Push wiring harness grommet through
underhood storage unit and remove.
Note1x grommet.
-
Apply masking tape to protect LH and
RH front fender.
-
Disconnect fascia harness and release
edge clip.
Note1x edge clip, 2x connectors.
-
Remove bolts securing LH fascia
bracket to carrier.
Note2x bolts, 10mm, 4 Nm.
-
Remove bolts securing fascia to RH
carrier.
Note2x bolts, 10mm, 4 Nm.
-
Remove screw securing front fascia to
LH fender bracket.
Note1x screw, T25, 1.5 Nm.
-
Remove screws and clips securing
fascia to front aero shield.
Note2x bolts, 10mm, 4 Nm, 6x push clips.
-
Release fascia from fender brackets
and pull forward to remove from vehicle.
NoteSet fascia on protected surface, Recommend assistance.
-
Between the 2 ball joints, carefully
pry the radar housing away from the bracket before disconnecting.
Note3x Ball Joint, Take care not to damage the face of the radar.
-
Support the assembly and disconnect
the radar connector.
Note1x Connector.
-
Remove the radar housing back
plate.
Note3x bolts, T10, 0.8 Nm.
- Remove the radar from the housing.
Installation
- Position the radar into the new radar housing.
-
Install the radar housing back
plate.
Note3x bolts, T10, 0.8 Nm.
-
Support the radar assembly and connect
the radar.
Note1x connector.
-
Install the radar housing assembly to
the radar bracket.
Note3x Ball Joint, Take care not to damage the face of the radar.
-
Place front fascia onto vehicle and
secure fascia to fender brackets.
NoteRecommend Assistance, Route fascia harness while installing, Align guide tabs to aeroshield then secure to fender brackets.
-
Install screws and clips securing
fascia to front aero shield.
Note2x bolts, 10mm, 4 Nm, 6x push clips.
-
Install screw securing fascia to LH
fender bracket.
Note1x screw, T25, 1.5 Nm.
-
Install screws securing LH side of
fascia to carrier.
Note2x bolts, 10mm, 4Nm.
-
Install screws securing RH side of
fascia bracket to carrier.
Note2x bolts, 10mm, 4Nm.
-
Reconnect fascia harness connector and
edge clip.
Note2x connectors,1x edge clip.
-
Remove masking tape from front
fenders.
-
Close hood .
NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood.
- Using MCU apply standard suspension level.
-
Remove storage cubby and connect
laptop running Toolbox 3 to the vehicle.
Note2x ubell clips.
- In Toolbox 3, click the Actions tab, type "Continental" into the search field, click PROC_RADC_X_CONTINENTAL-SERVICE-DRIVE-ALIGNMENTvia Toolbox: (link), click Run, and allow the routine to complete.
-
Drive vehicle for radar calibration
routine.
NoteIf calibration failure is indicated by Toolbox, re-perform radar bracket adjustment. Time per standard road test FRT.
-
Open hood.
-
Disconnect fascia harness and release
edge clip.
Note1x edge clip, 2x connectors.
-
Remove screws securing LH fascia
bracket to carrier.
Note2x bolts, 10mm, 4 Nm.
-
Remove screws securing fascia to RH
carrier.
Note2x bolts, 10mm, 4 Nm.
-
Remove screw securing front fascia to
LH fender bracket.
Note1x screw, T25, 1.5 Nm.
-
Remove screws and clips securing
fascia to front aero shield.
Note2x bolts, 10mm, 4 Nm, 6x push clips.
-
Release fascia from fender brackets
and pull forward to remove from vehicle.
NoteSet fascia on protected surface, Recommend assistance.
-
Adjust vertical alignment of radar
sensor in accordance with data from toolbox calibrations results.
- Adjust Horizontal alignment in accordance with toolbox calibration results.
-
Mark the top of the radar bracket
every time an adjustment is made.
NoteThe radar bracket should be replaced after either of the self-tapping alignment studs have been adjusted 5 times.
-
Place front fascia onto vehicle and
secure fascia to fender brackets.
NoteRecommend Assistance, Route fascia harness while installing, Align guide tabs to aeroshield then secure to fender brackets.
-
Install screws and clips securing
fascia to front aero shield.
Note2x bolts, 10mm, 4 Nm, 6x push clips.
-
Install screw securing fascia to LH
fender bracket.
Note1x screw, T25, 1.5 Nm.
-
Install screws securing LH side of
fascia to carrier.
Note2x bolts, 10mm, 4Nm.
-
Install screws securing RH side of
fascia bracket to carrier.
Note2x bolts, 10mm, 4Nm.
-
Reconnect fascia harness connector and
edge clip.
Note2x connectors,1x edge clip.
-
Remove masking tape from front
fenders.
-
Feed harness grommet through underhood
storage unit and position for installation.
Note1x grommet.
-
Install bolts and clips securing
underhood storage unit.
Note2x bolts, 10mm, 7Nm,2x push clips.
-
Install underhood storage carpet and
reconnect light and release switch connectors.
Note2x connectors, Secure edges of carpet underneath underhood storage unit seal.
-
Install HEPA filter outlet duct.
-
Install HEPA filter inlet duct.
Note2x tabs, One on each side.
-
Install clips securing HEPA filter
inlet duct to cowl panel.
Note3x push clips.
-
Secure drainage hoses to HEPA filter
inlet duct.
Note2x hoses.
-
Install front underhood apron.
Note2x push clips, 7x clips.
-
Install RH underhood apron.
Note9x clips.
-
Install LH underhood apron.
Note9x clips.
-
Install rear underhood apron.
Note8x clips.
-
Close hood .
NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood.
- Using MCU apply standard suspension level.
- In Toolbox 3, click the Actions tab, type "Continental" into the search field, click PROC_RADC_X_CONTINENTAL-SERVICE-DRIVE-ALIGNMENTvia Toolbox: (link), click Run, and allow the routine to complete.
-
Drive vehicle for radar calibration
routine.
NoteIf calibration failure is indicated by Toolbox, re-perform radar bracket adjustment. Time per current drive test FRT.
-
Disconnect laptop from vehicle and
reinstall storage cubby.
Note2x ubell clips.
-
Perform vehicle test drive to verify
operation of DAS.
NotePer current FRT (00040100) 0.3 hrs.