18/01/2024 10:16:58

IP Harness (LHD) (NA) (Remove and Replace)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH front door
Lower LH front window
Move LH front seat backward
Open RH front door
Lower RH front window
Move RH front seat backward
Open hood
Power off vehicle from center display

Note
Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
Remove rear underhood apron

Note
14x clips
Disconnect LV battery and First Responder Loop

Note
2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
Partially release LH front primary door seal

Note
Release lower section of LH front primary door seal
Remove LH IP end cap

Note
5x clips, 2x guide tabs
Remove LH upper A-pillar trim

Note
6x clips, 1x tether, 2x guide tabs, 1x alignment pin, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Release LH footwell cover

Note
2x magnets,1x guide tab
Remove connectors from LH footwell cover

Note
1x connector, 1x OBDII connector, Release OBDII connector by depressing tabs from front side
Remove LH knee airbag bolt covers

Note
2x covers
Remove LH knee air bag bolts

Note
4x bolts, EP10, 8.5 Nm, Discard bolts after removal
Remove LH knee airbag assembly

Note
1x connector, Peel back plastic film, Release by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
Partially release RH front primary door seal

Note
Release the lower section of RH front primary door seal
Remove RH IP end cap

Note
5x clips, 2x guide tabs
Remove RH upper A-pillar trim

Note
6x clips, 1x tether, 2x guide tabs,1x alignment pin, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Release RH footwell cover

Note
2x magnets, 1x guide tab, 1x connector
Remove RH knee airbag bolt covers

Note
2x covers
Remove RH knee air bag bolts

Note
4x bolts, EP10, 8.5 Nm, Discard bolts after removal
Remove RH knee airbag assembly

Note
1x airbag connector, 1x connector, Peel back plastic film, Release by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
Remove clips securing passenger footwell duct

Note
2x clips
Disconnect glove box USB cable from car computer

Note
1x connector, Release locking tab then release connector
Remove screws securing glove box to IP

Note
4x screws, T20, 2.3 Nm
Release glove box from IP carrier

Note
10x clips, 3x locator pins, 1x datum, Avoid damage to electromagnetic switch
Disconnect glove box connectors

Note
2x connectors
Remove RH passenger footwell duct from HVAC module
Disconnect RH IP air wave duct thermistor connector

Note
1x connector
Remove clips securing RH air wave duct to IP

Note
2x push clips
Remove RH IP air wave duct from HVAC module
Remove console rear end panel from center console assembly

Note
6x clips, 2x tabs, First release the upper clips and then release the lower tabs to remove rear end panel
Remove rear bolts securing center console to vehicle

Note
2x bolts, 10mm, 7 Nm
Remove LH front floor mat
Remove LH console side panel carpet

Note
11x clips, 2x positioning clips, 1x tab, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Use prytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the tab and pull out the side panel backward, Replace the clips if it is damaged
Remove LH front exterior bolts from center console

Note
2x bolts, 10mm, 7 Nm
Remove RH front floor mat
Remove RH console side panel carpet

Note
12x clips, 2x positioning clips, 1x datum, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Use prytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the datum and pull out the side panel backward, Replace the clips if it is damaged
Remove RH front exterior bolts from center console

Note
2x bolts, 10mm, 7 Nm
Disconnect harness from rear of center console

Note
1x connector, 1x clip
Disconnect harness connector from right front of center console

Note
1x connector, 1x clip
Remove center console assembly from vehicle

Note
Recommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side, Then Place on the work table
Remove screws securing IP lower assembly to IP carrier

Note
1x screw, T20, 2.3 Nm
Remove IP lower assembly from IP carrier

Note
13x tabs
Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel

Note
2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
Disconnect driver air bag connector and remove driver air bag assembly

Note
1x connector
Disconnect steering wheel connector

Note
1x connector
Remove bolt securing steering wheel to steering column

Note
1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
Mark the steering wheel to steering column

Note
Align the marking during installation
Remove steering wheel from steering column
Pull upward to release steering column upper shroud from lower shroud

Note
4x alignment clips,4x guide tabs
Remove upper screws securing lower shroud to steering column module

Note
2x screws, T20, 1.5 Nm
Remove lower shroud from steering column

Note
1x locator slot
Disconnect steering column control module (SCCM) assembly connector

Note
1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
Remove bolt securing SCCM to steering column

Note
1x bolt, T20, 2.4 Nm
Remove SCCM from steering column
Release IP service panel from IP

Note
4x tabs, 2x guide pins,
Disconnect temperature sensor connector

Note
1x connector
Remove bolts securing center display to IP carrier

Note
2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
Disconnect harness connectors from center display

Note
2x connectors
Remove center display from vehicle
Release clips securing defroster grill

Note
9x metal clips, 2x guide tabs
Disconnect defroster grill ambient light connectors

Note
2x connectors
Remove defroster grill from vehicle
Remove LH IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Remove center IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Remove RH IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Disconnect connectors for passenger air bag

Note
3x connectors, 2 stage locking connectors, Lift the white tab to release the connector
Remove screws securing IP carrier to cross car beam near passenger air bag

Note
2x patch bolts, E10, 8 Nm, Discard after removal
Release IP harness from cross car beam

Note
1x slot
Disconnect IP harness connector from IP RH side

Note
1x connector
Remove screw securing IP carrier to cross car beam on upper LH side

Note
1x screw, T20, 2.3 Nm, 1x datum
Remove screws securing IP carrier to cross car beam on lower LH side

Note
3x screws, T20, 2.3 Nm, 2x datums
Remove screws securing IP carrier to cross car beam at lower center

Note
3x screws, T20, 2.3 Nm, 3x datums
Remove screw securing IP carrier to cross car beam on upper RH side

Note
1x screw, T20, 2.3 Nm, 1x datum
Disconnect IP harness connector from IP LH side

Note
1x connector, Gently pull out the left instrument panel and lift it to facilitate disconnect the connector
Remove IP carrier from vehicle

Note
4x guide tabs, 2x tabs, Recommend assistance
Remove clips securing RH air wave duct to IP

Note
2x push clips
Remove RH IP air wave duct from HVAC module
Remove clips securing RH front main carpet to vehicle

Note
1x clip, Number of clips on new vehicles may vary
Remove bolt securing RH cross car beam bracket to cross beam

Note
1x bolt, 13mm, 25 Nm
Remove nut securing RH cross car beam bracket to body

Note
1x nut, 13mm, 25 Nm
Remove RH cross car beam bracket from vehicle
Disconnect HVAC connector from LH body controller

Note
1x connector
Disconnect IP harness J10 connector from LH body controller

Note
1x connector, release lock then remove, pay attention on the color and location of the connector
Remove harness clip from IP near LH controller

Note
1x harness clip
Remove the HVAC harness fixing clip from the instrument mount bracket

Note
2x harness holding mounts
Disconnect IP harness connector from electronic steering column

Note
1x connector
Remove bracket securing the connector to crossbeam

Note
2x Bracket buckle
Remove SCCM wiring harness clip from crossbeam
Disconnect blower motor connector

Note
1x connector
Remove blower motor harness clips from cross beam

Note
2x harness clips
Remove IP harness clips from the top of the cross car beam and release HVAC harness from IP harness

Note
4x harness clips 1x harness holder, Number of clips on newer vehicles may vary
Remove UI harness fixing clip from crossbeam

Note
1x harness clip
Remove the wiring harness fixing clip from the lower part of the dashboard Cross Car Beam

Note
4x harness clips, Number of clips on newer vehicles may vary
Remove RH wiring harness from instrument panel mounting bracket

Note
2x harness holding mounts
Disconnect IP harness to J10 connector of RH control

Note
1x connector
Remove IP harness clips from body

Note
4x harness clips
Disconnect IP harness connector from RCM

Note
1x connector, Release locking tab then pivot lever
Remove instrument panel wiring harness from bottom area of center console area and move it aside
Remove IP harness from cross car beam

Note
Take note of IP harness routing for installation
Position IP harness to cross car beam for installation
Install instrument panel wiring harness from lower area of the center console and position it onto vehicle
Connect HVAC connector to LH body controller

Note
1x connector
Connect IP harness J10 connector to LH body controller

Note
1x connector, fully seat connector then engage lock
Install harness clip from IP near LH controller

Note
1x harness clip
Install the HVAC harness fixing clip from the instrument mount bracket

Note
2x harness holding mounts
Install SCCM wiring harness clip to crossbeam
Install connector onto crossbeam

Note
2x Bracket buckle
Connect IP harness connector to electronic steering column

Note
1x connector
Install IP harness clips from the top of the cross car beam and release HVAC harness from IP harness

Note
4x harness clips 1x harness holder, Number of clips on newer vehicles may vary
Install UI harness fixing clip onto crossbeam

Note
1x harness clip
Install clips securing blower motor harness to cross beam

Note
2x clips
Connect blower motor connector

Note
1x connector
Install wiring harness fixing clip from the lower part of the dashboard Cross Car Beam

Note
4x harness clips, Number of clips on newer vehicles may vary
Install RH wiring harness from the instrument panel mounting bracket

Note
2x harness holding mounts
Install clips securing IP harness to body

Note
4x clips
Connect IP harness connector to RCM

Note
1x connector, Position lever then secure locking tab
Connect IP harness to J10 connector of RH control

Note
1x connector, J10
Position RH cross car beam bracket to vehicle for installation
Install nut securing RH cross car beam bracket to body

Note
1x nut, 13mm, 25 Nm
Install bolt securing RH cross car beam bracket to cross car beam

Note
1x bolt, 13mm, 25 Nm
Install clips securing RH front main carpet to vehicle

Note
1x clip, Number of clips on new vehicles may vary
Install IP LH air wave duct into HVAC assembly
Install clips securing IP LH air wave duct to cross car beam

Note
2x push clips
Install IP carrier onto cross car beam

Note
4x guide tabs, 2x tabs, Recommend assistance, Be careful not to press the speaker connector and ambient light connector onto the IP
Connect IP harness connector from IP LH side

Note
1x connector, Gently pull out the left instrument panel and lift it to facilitate connect the connector
Install screw securing IP carrier to cross car beam on upper RH side

Note
1x screw, T20, 2.3 Nm, 1x datum
Install screws securing IP carrier to cross car beam at lower center

Note
3x screws, T20, 2.3 Nm, 3x datums
Install screw securing IP carrier to cross car beam on upper LH side

Note
1x screw, T20, 2.3 Nm, 1x datum
Install screws securing IP carrier to cross car beam on lower LH side

Note
3x screws, T20, 2.3 Nm, 2x datums
Connect IP harness connector to IP RH side

Note
1x connector
Fasten IP harness to cross car beam

Note
1x slot
Connect passenger air bag connectors

Note
3x connectors, Ensure connector is fully seated, When the connector is fully seated an audible click will be heard
Install screws securing IP carrier to cross car beam near passenger air bag

Note
2x patch bolts, E10, 8 Nm, Install new bolts
Install RH IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Install center IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Install LH IP speaker

Note
3x screws, T20, 2.3 Nm, 1x connector
Position defroster grill into position on IP carrier
Connect defroster grill ambient light connectors

Note
2x connectors
Fasten clips securing defroster grill

Note
9x metal clips, 2x guide tabs
Position center display into vehicle
Connect center display connectors

Note
2x connectors
Install center display to IP carrier

Note
2x patch bolts, 10mm, 16 Nm, Install new patch bolts, Slide towards front of vehicle
Connect temperature sensor connector

Note
1x connector
Install IP service panel

Note
4x tabs, 2x guide pins
Install SCCM onto steering column
Install bolt securing SCCM to steering column

Note
1x bolt, T20, 2.4 Nm
Connect steering column control module (SCCM) assembly connector

Note
1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
Install lower shroud onto steering column

Note
1x locator slot
Install upper screws securing lower shroud to steering column module

Note
2x screws, T20, 1.5 Nm
Align clips then press downward to install upper shroud onto lower shroud

Note
4x alignment clips,4x guide tabs
Align steering wheel to steering column then position it for installation

Note
The steering wheel and column are keyed
Install bolt securing steering wheel to steering column

Note
1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
Connect steering wheel connector

Note
1x connector
Connect driver air bag assembly connector

Note
1x connector, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism
Secure driver air bag assembly to steering wheel

Note
2x spring clips, 2x datums, Position driver air bag onto steering wheel, Align datums onto clips, Press down on one side of air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to steering wheel is symmetrical
Install IP lower assembly to IP carrier

Note
13x tabs
Install screws securing IP lower assembly to IP carrier

Note
1x screw, T20, 2.3 Nm
Install center console assembly to vehicle

Note
Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
Connect harness connector to right front of center console

Note
1x connector, 1x clip
Connect harness to rear of center console

Note
1x connector, 1x clip
Install RH front exterior bolts to center console

Note
2x bolts, 10mm, 7 Nm
Install RH console side panel carpet

Note
12x clips, 2x positioning clips, 1x datum, Position side panel and align the front datum, Push the console panel from the front towards the rear
Install RH front floor mat
Install LH front exterior bolts to center console

Note
2x bolts, 10mm, 7 Nm
Install LH console side panel carpet

Note
11x clips, 2x positioning clips, 1x tab, Position side panel and align the front tab, Push the console panel from the front towards the rear
Install LH knee airbag assembly

Note
1x connector, Ensure airbag connector is fully engaged, Apply knee airbag label over squib assembly
Install LH knee air bag bolts

Note
4x bolts, EP10, 8.5 Nm, Install new bolts
Install LH knee airbag bolt covers

Note
2x covers
Install connectors to LH footwell cover

Note
1x connector, 1x OBDII connector, Ensure tabs engage on OBDII connector
Install LH footwell cover

Note
2x magnets,1x guide tab
Install LH front floor mat
Install rear bolts securing center console to vehicle

Note
2x bolts, 10mm, 7 Nm
Install console rear end panel to center console assembly

Note
6x clips, 2x tabs, First fix the lower tabs, then the upper clips to install rear end panel
Install RH IP air wave duct to HVAC module
Install clips securing RH IP air wave duct

Note
2x push clips
Connect thermistor connector RH IP air wave duct

Note
1x connector
Install RH passenger footwell duct to HVAC module
Connect glove box assembly connectors

Note
2x connectors
Install glove box into IP carrier

Note
10x clips, 3x locator pin, 1x datum
Install screws securing glove box assembly to IP carrier

Note
4x screws, T20, 2.3 Nm
Connect glove box USB cable to car computer

Note
1x connector, Engage locking tab
Install clips securing passenger footwell duct

Note
2x push clips, Ensure that the footwell duct is installed in place
Install RH knee airbag assembly

Note
1x airbag connector, 1x connector, Ensure airbag connector is fully engaged, Place plastic film back over squib assembly
Install RH knee air bag bolts

Note
4x bolts, EP10, 8.5 Nm, Install new bolts
Install RH knee airbag bolt covers

Note
2x covers
Install RH footwell cover

Note
2x magnets, 1x guide tab, 1x connector
Install RH upper A-pillar trim

Note
6x clips, 1x tether, 2x guide tabs,1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install RH IP end cap

Note
5x clips, 2x guide tabs
Install seat lower section of RH front primary seal

Note
Verify seal is seated properly on all trim panels
Install LH upper A-pillar trim

Note
6x clips, 1x tether, 2x guide tabs,1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install LH IP end cap

Note
5x clips, 2x guide tabs
Install LH front primary seal

Note
Verify seal is seated properly on all trim panels
Connect First Responder Loop and LV battery

Note
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
Install rear underhood apron

Note
14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
Close hood
Move RH front seat to original position
Raise RH front window
Close RH front door
Move LH front seat to original position
Raise LH front window
Close LH front door

IP Harness (LHD) (NA) (Remove and Replace)

Figure 1

Figure 2

Figure 3