2026-06-12

高压电池（后轮驱动） ((拆卸和更换))

校正代码 16010102 4.92 注意：除非本程序中另有明确规定，否则上文所列校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时深入了解 FRT 及其创建方式。 注意：请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意：请参阅人体工程学注意事项查看安全健康的作业规程。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
本程序为“草案”。虽已通过验证，但可能仍有“警告”和“注意”事项缺失。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。
  • 2026-05-28: Add a note to perform pack visual inspection during installation.
  • 2026-05-21: Added warnings to never move the gantry with a suspended load or put any part of the body underneath a suspended load. Changed wording to clarify that crates are positioned under gantries rather than gantries moved over crates.
  • 2025-07-10: Released new procedure.

拆卸

  1. Remove the HV battery. See 高压电池（后轮驱动）（拆卸和安装） ((拆卸和安装))
  2. 如需装运高压电池，请使用电缆扎带将旧烟火电池断接开关固定到旧高压电池高压电池仓盖板支架上。如果高压电池仓盖板不带支架，请使用电缆扎带将旧烟火电池断接开关固定到旧高压电池的右后角。
    Informational PurposesAn informational icon, calling your attention
    注
    请在烟火电池断接开关下面放置一张纸。如有必要，请使用遮蔽胶带固定，以防移动。
    图 1. 烟火电池断接开关固定到高压电池仓盖板支架上
    图 2. 烟火电池断接开关固定到高压电池右后角
  3. Attach HV battery H-frame to the gantry and raise it into position.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    注意请确保无任何身体部位暴露在悬挂重物下方。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    请勿尝试移动悬挂有重物的起重机架。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    请参阅起重机架制造商说明，了解相关安全和操作信息。
  4. Position the HV battery under the gantry.
    Informational PurposesAn informational icon, calling your attention
    注
    Assistance recommended. If the original pack is RWD and supplied pack is DM, center ski transfer is required.
  5. Lower H-frame onto the old HV battery and secure the H-frame to the HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 8mm Allen, Hand tight
  6. Raise the old HV battery off the battery table.
  7. Position a pallet under the gantry.
  8. Lower the HV battery onto the pallet.
  9. Remove H-frame from the old HV battery.
  10. Use the gantry to raise the H-frame off of the old HV battery.

安装

  1. Open the crate top housing the new HV battery pack.
  2. Remove nuts that attach the new HV battery to the crate.
    Informational PurposesAn informational icon, calling your attention
    注
    4x nuts, 15mm
  3. Position the new HV battery crate under the gantry and secure the H-frame to the battery.
    Informational PurposesAn informational icon, calling your attention
    注
    安装螺栓或接合连接器前，请先目视检查螺栓孔和高压接头，确保端子均已对齐且螺纹未损坏。
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 8mm Allen, Hand tight
  4. Lift the new HV battery out of the crate.
  5. Move the HV battery crate from under the gantry, then position the HV battery table under the gantry.
  6. Lower the HV battery onto the battery table.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to align the HV battery onto the center ski.
  7. Release the H-frame from the HV battery and raise the gantry.
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 8mm Allen, Hand tight
  8. Remove the HV battery from under the gantry.
  9. Position the old HV battery under the gantry.
  10. Lower the H-frame onto the old HV battery and secure the H-frame to the HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 8mm Allen, Hand tight
  11. Raise the old HV battery above the HV battery crate.
  12. Position the HV battery crate underneath the old HV battery.
  13. Lower the old HV battery into the crate.
    Informational PurposesAn informational icon, calling your attention
    注
    Use caution to align the 4 studs and not damage the battery.
  14. Remove the H-frame from the old HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 8mm Allen, Hand tight
  15. Use the gantry to lift the H-frame off of the old HV battery.
  16. Lower the gantry and remove the HV battery H-frame from the gantry.
  17. Install the nuts that attach the HV battery to the crate hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    4x nuts, 15mm
  18. Close the crate top housing the old HV battery.
  19. Install HVC logic cap onto the new HV battery.
  20. Install penthouse engagement seal onto the HV battery pack.
    Informational PurposesAn informational icon, calling your attention
    注
    This seal is a one time use item and should be replaced each time an HV battery pack is removed from the vehicle or installed onto a new HV battery pack if not equipped.
  21. Install the HV battery. See 高压电池（后轮驱动）（拆卸和安装） ((拆卸和安装))
  22. Connect LV battery maintenance charger.
    Informational PurposesAn informational icon, calling your attention
    注
    Release the positive terminal cover. Attach the positive terminal to the jump post. Attach the negative terminal to the ground terminal located above the VCfront. Connect the maintainer to power supply. To avoid damaging the vehicle. DO NOT allow the positive cable to make contact with other metal components. Never have a float charger and the LV battery simultaneously connected for any extended period of time (apart from during a SW reinstall/CAN redeploy).
  23. Enable Service Mode Plus. See 维护模式增强版
  24. Access High Voltage System routines using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    注
    Select Service mode plus > High Voltage
  25. Select "Software Reinstall" through the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    注
    Software Reinstall > CAN ECU > Reinstall, Allow routine to complete, ensure routine is successful
  26. Select "High Voltage Battery Replacement" through the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    注
    Procedures > High Voltage Battery Replacement.
  27. SelectHigh Voltage Battery Replacement Routine > Run to allow the routine to complete, then select Close.
  28. SelectThermal > Actions > Stop Thermal Fill/Drain to allow the routine to complete.
  29. SelectThermal > Coolant System > Coolant Purge Start to allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure vehicle is not in Drive, shifting the vehicle into Drive will stop this routine. The test will last approximately 10 mins. The test will vary speeds from 3500-6500 RPM (idle speed = ~1500 RPM) and actuate the valve between series and parallel. If speed hovers at 7000 RPM, it indicates the pump is air locked, perform the vacuum fill again. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  30. Disconnect the LV maintainer from the vehicle.
  31. Exit Service Mode.