校正代码 1020020102 2.10 注意：除非本程序中另有明确规定，否则上文所列校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时深入了解 FRT 及其创建方式。 注意：请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意：请参阅人体工程学注意事项查看安全健康的作业规程。

1. Open all four doors
2. Lower all four windows
3. Remove parcel shelf

   

   

4. Open liftgate
5. Remove rear headliner panel
   注

   6x clips, 3x location pins, 2x magnets, Pull the seal to remove

   

   

6. Prepare WRD Spider 3 glass removal kit

   

   

7. Apply tape to body surrounding roof glass

   

8. Use equalizer to separate two datums from roof glass
   注

   2x datums, One datum is located in the front center of the roof glass, and one rdatum is located in the left rear of the roof glass, Slide equalizer up against datums and carefully separate adhesive from windshield, Note you may not be able to see the datum clearly but you can feel for it using the blade, Release the datum as it will aid in the cutting process

   

   

   

9. Loop nylon string through wire starter

   

10. Insert tool through roof glass urethane at rear corner
    注

    Take caution when doing this, Avoid damage to painted surfaces, Use the protective shield

    

    

11. Pull nylon string through
    注

    Ensure you pull enough nylon string through to wrap around the perimeter of the glass, Both ends of the nylon string can stay inside the vehicle interior and does not need to pulled through completely

    

12. Route nylon string around the glass
    注

    Make sure nylon string is placed under the seals, Do not damage seals of front windshield and liftgate

    

    

13. Attach anchor point to interior of fixed roof glass assembly and secure line

    

14. Install nylon string onto spider cutting tool
    注

    Follow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged

    

    

15. Secure spider cutting tool to interior side of fixed roof glass
    注

    Note orientation of the cutting line, Make sure line warps over large pully and holds at a 90 degree angle

    

16. 将角向起子安装到电钻上，然后将电钻调节钮设置到 1。
    警告

    未将电钻调节钮设置到 1 可能会造成严重伤害。

    

    

17. 使用电钻旋转切割工具主轴。开始沿玻璃切割聚氨酯。
    警告

    务必在将电钻调节钮设置到 1 后，再开始切割挡风玻璃。否则可导致严重伤害。

    警告

    切割玻璃总成时，请佩戴合适的护目镜和手套。

    警告

    放置塑料护板以保护顶篷总成。

    警告

    谨慎操作，确保尼龙绳绕过固定销和车顶支架。如果尼龙绳卡在车顶支架中，尼龙绳会断裂。

    TIp

    切割时，使用顶篷保护装置或塑料饰板工具将尼龙绳向上推。请勿用手操作。

    TIp

    根据需要移动切割工具，注意使线保持 90 度角左右。如果尼龙绳卡住，回拉尼龙绳以将其从金属车顶支架上松开，也可以更改锚固点和切割工具的位置。
    

    

18. Remove cutting tools
    注

    Discard used nylon string, return tools to kit

    

19. Remove roof glass from vehicle
    注

    4x suction cup tools, Secure suction cups to roof glass at each corner, Recommend assistance

    

    

20. Remove old urethane from body
    注

    Ensure residual urethane is 1 mm or less in thickness

    

21. Remove any broken datums

    

    

22. Place new roof glass on support stand and prepare for installation
    注

    Recommend assistance, Prepare for installation and remove any protective or adhesive covers

    

23. Attach suction cups to new roof glass
    注

    4x suction cup tools

    

24. Wipe urethane path on body and roof glass with IPA
    注

    Allow 1 minute dry time

    

    

25. Remove tape from body surrounding roof glass

    

    

26. Apply urethane primer to body and roof glass along urethane path
    注

    Allow primer to dry for 2 minutes before applying urethane, If using Sika 258 sealant, please use Sika special activator Pro as shown in the orange item in the picture

    

    

    

    

27. Prepare caulking gun and urethane
    注

    Opening must be 12.5mm wide and 20mm tall

    

    

28. Apply urethane to body
    注

    Urethane should go around the inside of the roof bracket

    

    

29. Position roof glass onto vehicle
    注

    Recommend assistance, Align datums at front and rear of glass to body
30. Verify gap and flush of roof glass and adjust as needed
    注

    请参阅 面板定位规格

    

    

    

    

    

    

    

    

    

    

    

31. Press glass onto body once in position
    注

    Use sandbags if needed

    

32. Apply tape to secure roof glass

    

    

33. Remove suction cups from roof glass

    

    

34. Install rear headliner panel
    注

    6x clips, 3x location pins, 2x magnets, Replace the damaged clips if necessary, Ensure that the seal covers the interior trim panel

    

    

    

35. Install parcel shelf

    

    

36. Close liftgate
37. Raise all windows
38. Close all four doors
    注

    Unlatch doors before closing if necessary
39. Remove tape securing roof glass to vehicle once urethane has cured
    注

    Please follow the minimum departure time set by the adhesive manufacturer, Dow Betaseal Express takes at least 1 hour to cure (temperature -18℃ or higher), Henkel and Sika takes at least 8 hours to cure (best conditions: Temperature 23℃, relative humidity 50%), park the vehicle indoors, if necessary, please paste tape on the glass of the vehicle, press and fix, and inform the customer to remove the tape after 24 hours. At the same time, customers are advised to avoid driving at high speeds and avoid speed bumps for the next 24 hours