校正代码 18301200 1.26 注意：除非本程序中另有明确规定，否则上文所列校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时深入了解 FRT 及其创建方式。 注意：请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意：请参阅人体工程学注意事项查看安全健康的作业规程。

1. Raise and support vehicle
   注

   Ensure vehicle is not charging, Remove charging cable if it's plugged in

   

   

   

2. Open LH front door

   

3. Lower LH front window

   

4. 运行 ODIN 例行程序 PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
5. 运行 ODIN 例行程序
6. Access thermal system routines via UI
   注

   Select Service mode > Thermal

   

   

7. 运行 ODIN 例行程序 PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANTvia Toolbox:(link)
8. Open hood

   

   

9. Power off vehicle from center display
   注

   Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box

   

   

10. Remove rear apron
    注

    16x trim clips, 3x datums, 2x clips

    

    

    

    

11. Remove HEPA filter assembly
    注

    2x bolts, 10mm, 10 Nm, Pivot rear edge up past brake reservoir then lift up to clear frunk assembly

    

    

    

    

12. Disconnect LV battery and first responder loop
    注

    2x connectors, Ensure that one minute has passed after window movement before performing the power-off, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

    

    

    

13. Remove frunk access panel
    注

    3x clips, 3x tabs, 1x connector, Newer vehicles will not be equipped with emergency release switch

    

    

    

14. Remove bolts securing frunk to vehicle
    注

    4x bolts, 10mm, 5 Nm

    

15. Remove frunk from vehicle
    注

    4x clips, 3x tabs, 2x trim clips, Replace any clips if broken or missing

    

    

    

    

16. Remove air intake duct
    注

    2x clips, 1x align pin, 1x bolt, 10mm, 4 Nm, Gently pry pin out from thermal beam then remove duct from bulkhead studs

    

    

    

    

17. Remove steering gear harness clips from frunk support beam
    注

    3x clips

    

18. Remove bolts securing frunk support beam to vehicle
    注

    2x bolts, E14, 46.5 Nm

    

19. Remove frunk support beam from cooling fan module assembly
    注

    2x alignment tabs, Slide the frunk support beam towards rear of vehicle

    

    

    

20. Disconnect active grille shutter actuator connector
    注

    1x connector, Pull tab to release lock then pull again to release connector, Do not press down on tab

    

21. Raise vehicle fully and lower lift onto locks
    注

    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged

    

    

22. Remove bolts securing front aero shield
    注

    7x bolts, 10mm, 5 Nm

    

23. Remove front aero shield
    注

    2x nuts, 15mm, 5 Nm

    

    

    

24. Remove clips secure LH wheel liner to front fascia and valance
    注

    3x push clips

    

25. Remove clips secure RH wheel liner to front fascia and valance
    注

    3x push clips

    

26. Remove both side bolts securing valance to fascia
    注

    2x bolts, T40, 2.5Nm

    

    

27. Disconnect superhorn connector
    注

    1x clip, 1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

28. Remove valance from front fascia
    注

    3x bolts, 10mm, 5 Nm, 4x bolts, T40, 2.5 Nm, 6x location tabs

    

    

    

    

29. Place coolant catcher below LH front of vehicle

    

30. Disconnect radiator inlet hose from radiator
    注

    1x spring clip, Plug hose and radiator as needed

    

    

31. Place coolant catcher below RH front of vehicle

    

32. Disconnect radiator outlet hose from radiator
    注

    1x spring clip, Plug hose and radiator as needed

    

    

33. Remove coolant catcher from under vehicle

    

34. Disconnect cooling fan connector
    注

    1x connector

    

    

35. Place jack to under cooling fan module assembly
    注

    prevent cooling fan module assembly falling

    

36. Remove LH bolt securing cooling fan module assembly to front end module
    注

    1x bolt, 8mm, 6 Nm, Be careful not to lose the bolt washer

    

    

37. Remove RH bolt securing cooling fan module assembly to front end module
    注

    1x bolt, 8mm, 6 Nm, Be careful not to lose the bolt washer

    

    

38. Remove ambient temperature sensor from cooling fan module
    注

    1x clip, 1x grommet, Depress tabs to release connector clip

    

    

    

39. Remove cooling fan module assembly from vehicle
    注

    Move jack aside as needed, recommended assistance

    

    

    

40. Remove active grille shutter from cooling fan module
    注

    14x locking tabs, Release locking tabs securing active grill shutter to cooling fan and shroud assembly

    

    

    

    

    

41. Remove radiator from cooling fan module assembly
    注

    2x locking tab, 2x holding mount, Release upper and lower locking tabs securing radiator to cooling fan and shroud assembly then draw out from holding mount, If new radiator assembly is found without stone guard follow Stand Alone procedure 18302500402If found with stone guard follow Stand Alone procedure

    

    

    

42. Remove stone guard
    注

    2x clips, 2x datums

    

    

43. Clean debris from radiator
    注

    Vacuum both sides of radiator, Do not damage fins of radiator

    

    

44. Clean radiator with compressed air
    注

    Clean both sides of radiator with compressed air, Do not damage fins of radiator

    

    

    

45. Install stone guard
    注

    2x clips, 2x datums

    

    

46. Install thermal foam liner
    注

    3x foam strips

    

    

47. Install radiator to fan and shroud
    注

    2x locking tabs, 2x slots, Slide radiator into slots on shroud then push downwards to engage locking tabs

    

    

    

    

    

48. Install active grille shutter to cooling fan module
    注

    14x locking tabs, Ensure all tabs are engaged

    

    

    

    

    

49. Install ambient temperature sensor to active grille shutter
    注

    2x locking tabs, 1x rubber plug, ensure sensor locking tabs on correct position

    

    

    

    

50. Install cooling fan module assembly to vehicle
    注

    2x bolts, 8mm, 6 Nm, Loosely install LH and RH bolts, make sure that washers are aligned, Be careful not to lose the bolt washer

    

    

    

    

    

51. Torque RH bolt securing cooling fan module assembly to front end module
    注

    1x bolt, 8mm, 6 Nm

    

52. Torque LH bolt securing cooling fan module assembly to front end module
    注

    1x bolt, 8mm, 6 Nm

    

53. Remove jack from under cooling fan module assembly

    

54. Connect cooling fan connector
    注

    1x connector

    

    

55. Place coolant catcher below LH front of vehicle

    

56. Connect radiator inlet hose to radiator
    注

    1x spring clip, Remove plugs from both ends of the coolant connection, Perform push-pull-push test to make sure hose is fully seated

    

    

57. Place coolant catcher below RH front of vehicle

    

58. Connect radiator outlet hose to radiator
    注

    1x spring clip, Remove plugs from both ends of the coolant connection, Perform push-pull-push test to make sure hose is fully seated

    

    

59. Remove coolant catcher from under vehicle

    

60. Lower vehicle fully
    注

    Raise lift off locks, Then hold lock release lever to keep locks free while vehicle is lowered

    

    

    

61. Install frunk support beam to cooling fan module assembly
    注

    2x alignment tabs, Position alignment tabs to support beam mounts

    

    

    

62. Install bolts securing frunk support beam to vehicle
    注

    2x bolts, E14, 46.5 Nm

    

63. Secure steering gear harness clips to frunk support beam
    注

    3x clips

    

64. Connect active grille shutter actuator connector
    注

    1x connector, Engage locking tab

    

65. Install frunk onto vehicle
    注

    4x clips, 3x tabs, 2x trim clips, Replace any clips if broken or missing, Ensure aero seal is positioned over frunk leading edge and not under leading edge

    

    

    

    

    

66. Install bolts securing frunk to vehicle
    注

    4x bolts, 10mm, 5 Nm

    

67. Install frunk access panel
    注

    3x clips, 3x tabs, 1x connector, Newer vehicles will not be equipped with emergency release switch

    

    

    

68. Place towel into front storage area
    注

    Prevent front storage area pollution

    

69. Remove coolant bottle cap

    

    

70. Place empty coolant container into front storage area

    

71. Fill container with coolant
    注

    Do not draw in air during fill process, For RWD, The entire system requires coolant is 15L, for AWD, The entire system requires coolant is 18L

    

72. Place filled coolant container into front storage area

    

73. Install coolant reservoir adapter cap onto coolant bottle assembly
    注

    (*Use step for Model Y & NV36 coolant procedures)1x adapter cap, Adapter found in Vacuum Refill kit, turn clockwise to tighten cap onto coolant bottle

    

    

    

74. Setup vacuum refill tool
    注

    Verify all valves on refill tool are in the closed position, See image for clarity

    

    

75. Connect vacuum refill hose to refill cap on coolant bottle
    注

    Perform push-pull-push test to verify hose is fully engaged

    

    

76. Position overflow hose into empty container

    

77. Place refill hose inside filled coolant container
    注

    Make sure hose end is fully submerged into coolant

    

78. Connect shop air supply to coolant refill tool

    

79. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    注

    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

    

    

    

80. Monitor gauge for 30 seconds to verify a vacuum is maintained in cooling system

    

81. Slowly open refill valve to allow coolant to be drawn into system
    注

    Make sure hose end of refill hose is fully submerged during entire process

    

82. Once gauge reads zero, close refill valve

    

    

83. Disconnect shop air supply from coolant refill tool

    

84. Remove coolant refill hose from coolant container

    

85. Remove coolant overflow hose from coolant container

    

86. Disconnect vacuum refill hose from refill cap on coolant bottle

    

    

87. Remove refill tool cap from coolant bottle assembly

    

88. Remove coolant refill tool from vehicle

    

    

89. Remove both coolant containers from inside underhood area

    

90. Connect first responder loop and LV battery
    注

    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

    

    

    

    

    

91. 运行 ODIN 例行程序
92. 运行 ODIN 例行程序
93. 运行 ODIN 例行程序 PROC_VCFRONT_X_STOP-THERMAL-FILL-DRAINvia Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    via Toolbox:(link)
94. 运行 ODIN 例行程序 TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Service Mode:
    • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
    • Thermal ➜ Coolant System ➜ Coolant Purge Start
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
    via Toolbox:(link)
95. Raise vehicle fully and lower lift onto locks
    注

    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged

    

    

96. Install valance to front fascia
    注

    3x bolts, 10mm, 5 Nm, 4x bolts, T40, 2.5 Nm, 6x location tabs, Make sure all location tabs on correct position in fascia

    

    

    

    

97. Connect superhorn connector
    注

    1x clip, 1x connector, Engage locking tab

    

    

98. Install both side bolts securing valance to fascia
    注

    2x bolts, T40, 2.5 Nm

    

    

99. Install clips secure RH wheel liner to front fascia and valance
    注

    3x push clips

    

100. Install clips secure LH wheel liner to front fascia and valance
     注

     3x push clips

     

101. Position front aero shield onto vehicle
     注

     2x datums, 2x nuts, 15mm, 5 Nm, Hand-tighten the nuts to temporarily hold the panel in place

     

     

     

102. Install front aero shield onto vehicle
     注

     7x bolts, 10mm, 5 Nm, Apply Loctite 222 onto front aero shield bolts and install fasteners to front aero shield

     

     

103. Torque front aero shield nuts
     注

     2x nuts, 15mm, 5 Nm

     

104. Lower vehicle fully
     注

     Raise lift off locks, Then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

105. Coolant air purge run time
     注

     Run time: 00:10:00, Subtract overlap time spent on other operations while waiting for coolant purge run

     

106. Inspect coolant level and top off as necessary
     注

     Ensure that fluid level is at Max line, Vacuum fill required if greater than 1L lost during repair

     

107. Install coolant bottle cap

     

108. 运行 ODIN 例行程序 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
109. Install air intake duct
     注

     2x clips, 1x align pin, 1x bolt, 10mm, 4 Nm, Position clips onto bulkhead studs then duct secure onto thermal bar

     

     

     

     

110. Install HEPA filter assembly
     注

     2x bolts, 10mm, 10 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Do not pinch washer hose in between HEPA filter assembly and body

     

     

     

     

     

     

111. Install rear apron
     注

     16x trim clips, 3x locator pins, 2x clips, Replace any missing or damaged clips, Ensure pyrotechnic hood actuators are aligned with openings in apron

     

     

     

112. Close hood

     

     

113. Raise LH front window

     

114. Close LH front door

     

115. Remove vehicle from lift
     注

     Lower rack arms fully and remove from under vehicle