2026-03-12

Charge Port (CCS2) (Model Y L) (RHD) (Remove and Replace)

校正代码 NEW 1.02 注意： 除非本程序中另有明确规定，否则上文所列校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。 除非明确要求，否则请勿堆叠校正代码。 注意： 请参阅平均维修工时深入了解 FRT 及其创建方式。 注意： 请参阅人员保护确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。 注意： 请参阅人体工程学注意事项查看安全健康的作业规程。

拆卸

  1. Remove the charge port safety cap. See Safety Cap - Charge Port (CCS2) (Remove and Replace).
  2. Remove the white locking tab and disconnect the DC logic connector from the charge port assembly.
  3. Release the dual step locking tab and disconnect the AC inlet harness from the charge port.
  4. Disconnect the charge port actuator logic connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not push down on the red tab. Pull the red tab to disengage the lock, and then pull it again to release the connector.
  5. Remove the nuts (x2) that attach the charge port busbar to the charge port and remove the busbar leads from the studs.
    Informational PurposesAn informational icon, calling your attention
    Note
    The nuts have captured washers. Also remove the busbar bracket.
    Informational PurposesAn informational icon, calling your attention
    TIp
    推荐使用以下工具
    • Insulated 10 毫米 12 角深套筒
  6. Remove the bolts (x3) that secure the charge port assembly, and remove the charge port assembly from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    推荐使用以下工具
    • Insulated 10 毫米 12 角深套筒

安装

  1. Install the bolts (x3) that secure the charge port assembly.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    推荐使用以下工具
    • Insulated 10 毫米 12 角深套筒
  2. Verify the charge port studs (x2) are torqued to proper specification.
    2 Nm (1.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    推荐使用以下工具
    • Insulated 梅花 T10 批头
  3. Use IPA wipes to clean the charge port busbar contact surface of residual Penetrox, and allow 1 minute to dry.
  4. Apply Penetrox to the backside of the busbar leads.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  5. Install nuts (x2) that attach the charge port busbar leads to the charge port.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Also install the busbar bracket.
    Informational PurposesAn informational icon, calling your attention
    Note
    The nuts have captured washers.
    Informational PurposesAn informational icon, calling your attention
    Note
    If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace if necessary.
    Informational PurposesAn informational icon, calling your attention
    TIp
    推荐使用以下工具
    • Insulated 10 毫米 12 角深套筒
  6. Perform Hioki resistance test at each HV joint from the HV busbar lead to the charge port studs.
    • If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session.
    • If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
    • If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to the next step.
  7. Connect the AC inlet harness connector to the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the dual step locking tab.
  8. Connect the charge port logic connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fully engage the connection and the white locking tab. The connector is intended to lock the safety cap in place.
  9. Connect the charge port actuator logic connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the locking tab.
  10. Install the charge port safety cap. See Safety Cap - Charge Port (CCS2) (Remove and Replace).