2023-06-26
  Fascia Assembly - Rear (HW4) (Remove and Replace)
    
    
    
    Correction code
    10013012 
    0.66
    
          
            NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
          
            NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
          
            NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
          
            NOTE: See Ergonomic Precautions for safe and healthy working practices.
        
  
Warning
This procedure is a DRAFT.
        Although it has been validated, Warnings and Cautions might be missing. Follow safety
        requirements and use extreme caution when working on or near High Voltage systems and
        components.
Remove
- Open the LH front door.
 - Lower the LH front window.
 - 
          Set air suspension ride height to
            “Very High”
          NoteVia center display > Controls > Suspension > ''Very High''
 - 
          Open the hood.
          
 - 
          Open liftgate
          
 - 
          Power off the vehicle using the
            touchscreen.
          
 - 
          Remove the rear underhood apron.
          
 - 
          Disconnect the LV battery connector
            and First Responder Loop.
          
 - 
          Remove RH liftgate stop from
            vehicle
          Note1x bump stop
 - 
          Remove LH liftgate stop from
            vehicle
          Note1x bump stop
 - 
          Remove bolt securing LH top of fascia
            to bracket
          Note1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape, This will allow access to the bolt without fully removing trim
 - 
          Remove bolt securing RH top of fascia
            to bracket
          Note1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape, This will allow access to the bolt without fully removing trim
 - 
          Remove clip and bolts securing RH rear
            fender garnish and arch liner
          Note2x push clips, 2x bolts, 10mm, 5 Nm
 - 
          Partially release RH rear fender
            garnish from rear fascia
          Note3x clips, 7 tabs
 - 
          Remove screw securing RH rear fascia
            to quarter panel
          Note1x screw, T25, 1.5 Nm
 - 
          Remove clips and bolts securing LH
            rear fender garnish and arch liner
          Note2x push clips, 2x bolts, 10mm, 5 Nm
 - 
          Partially release LH rear fender
            garnish from rear fascia
          Note3x clips, 7 tabs
 - 
          Remove screw securing LH rear fascia
            to quarter panel
          Note1x screw, T25, 1.5 Nm
 - 
          Remove fasteners securing rear
            diffuser to rear fascia 
          Note6x bolts, 10mm, 6 Nm, 2x clips
 - 
          Remove bolts securing rear lower
            valence to body
          Note4x bolts, 10mm, 3 Nm
 - 
          Apply masking tape to protect RH rear
            quarter panel
          
 - 
          Apply masking tape to protect LH rear
            quarter panel
          
 - 
          Remove rear fascia from vehicle
          Note2x connectors, 24x tabs, 1st release LH and RH fascia edges from fender brackets, 2nd Pull fascia rearward to detach from vehicle, 3rd reach in and disconnect both BLE connectors before setting fascia on the bench, Recommended assistance, Place on protected surface
 - 
          Remove both RH and LH BLE assembly's
            from rear fascia
          Note2x screws, T25, 3 Nm, 2x datums
 - 
          Remove bolts securing rear upper
            fascia to rear lower fascia 
          Note4x screws, 10mm, 5 Nm
 - 
          Remove rear upper fascia from rear
            lower fascia 
          Note21x tabs
 
Install
- 
          Install rear upper fascia onto rear
            lower fascia 
          Note21x tabs
 - 
          Install bolts securing rear upper
            fascia to rear lower fascia 
          Note4x screws, 10mm, 5 Nm
 - 
          Install both RH and LH BLE assembly's
            onto rear fascia
          Note2x screws, T25, 3 Nm, 2x datums
 - 
          Install rear fascia onto vehicle
          Note2x connectors, 24x tabs, Secure BLE connectors first then secure fascia onto vehicle, Recommended assistance
 - 
          Remove masking tape from LH rear
            quarter panel
          
 - 
          Remove masking tape from RH rear
            quarter panel
          
 - 
          Install rear lower diffuser bolts to
            body
          Note4x bolts, 10mm, 3 Nm
 - 
          Apply Loctite 222 to fasteners and
            secure rear lower valence onto rear fascia 
          Note6x bolts, 10mm, 6 Nm, 2x clips
 - 
          Install screw securing RH rear fascia
            to quarter panel
          Note1x screw, T25, 1.5 Nm
 - 
          Install RH rear fender garnish onto
            rear fascia
          Note3x clips, 7 tabs
 - 
          Install clip securing RH rear fender
            garnish and arch liner
          Note2x push clips, 2x bolts, 10mm, 5 Nm
 - 
          Install screw securing LH rear fascia
            to quarter panel
          Note1x screw, T25, 1.5 Nm
 - 
          Install LH rear fender garnish onto
            rear fascia
          Note3x clips, 7 tabs
 - 
          Install clip securing LH rear fender
            garnish and arch liner
          Note4x push clips, 2x bolts, 10mm, 5 Nm
 - 
          Install bolt securing LH top of fascia
            to bracket
          Note1x bolts, 10mm, 4 Nm
 - 
          Install bolt securing RH top of fascia
            to bracket
          Note1x bolts, 10mm, 4 Nm
 - 
          Install LH and RH sides of rear fascia
            trough
          NoteVerify trim is flush to rear fascia and body
 - 
          Install RH liftgate stop from
            vehicle
          Note1x bump stop
 - 
          Install LH liftgate stop onto
            vehicle
          Note1x bump stop
 - 
          Connect the First Responder Loop and
            LV battery connector.
          
 - 
          Close liftgate
          
 - 
          Install the rear underhood
            apron.
          
 - Close the hood.
 - 
          Calibrate the RH falcon wing
            door.
          
 - 
          Calibrate the LH falcon wing
            door.
          
 - Press brake pedal to turn on drive rails
 - 
          Turn steering wheel back to
            center
          
 - 
          Set air suspension ride height to
            "Standard"
          NoteUsing center display > Suspension > ''Standard''
 - Raise both front windows.
 - Close the LH front door.