Couvercle - baie auxiliaire (Ensemble structural) (retirer et remplacer)
Code de correction 16101042 1.50 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire.REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires au LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.
- 2023-11-08: Added/updated HV insulating glove steps.
Mises en garde relatives à la haute tensionpour des informations supplémentaires sur la sécurité.
Retirer
- Open all the doors and lower all the windows.
- Remove the rear underhood apron. See Tablier sous le capot - arrière (retirez et remplacez).
- Remove the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et remplacez).
- Move the front seats forward.
- Remove the 2nd row lower seat cushion. See Coussin de siège - inférieur - appuie-tête - 2e rangée (retirez et remplacez).
- Remove the LH and RH lower c-pillar trims. See Garniture - montant arrière - inférieure - gauche (retirez et remplacez).
- Remove the RH 2nd row seat back. See Dossier de siège - 2e rangée - droit (retirez et remplacez).
- Remove the LH 2nd row seat back. See Dossier de siège - 2e rangée - gauche (retirez et remplacez).
- Disconnect LV power. See Alimentation 12 V/BT (déconnectez et connectez).
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Verify operation of multimeter.
RemarqueSet multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals.
- Effectuez la procédure de désactivation HT du véhicule. Voir Procédure de désactivation HT du véhicule (Ensemble structural).
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Remove HV insulating gloves.
ATTENTIONIf flashing is present on the vehicle single-piece rear casting, put on cut-resistant gloves.
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Lower vehicle until tires are touching
the ground.
RemarqueRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
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Disconnect HVC logic connector and
install logic cap.
Remarque1x connector, 1x cap, Release locking tab then pivot handle downward to release connector.
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Disconnect power connector to HV
battery.
Remarque1x connector, Pull locking tab upward then release connection.
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Disengage LH body harness from rear
body and move aside.
Remarque1x clip.
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Remove bolt securing busbar cover
access door.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 10 mm
-
Remove bolts (x2) securing charge port
busbar kit to HV header.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 10 mm
-
Lift busbar kit connector to remove
from HV header.
RemarqueUse inflatable air bag to suspend busbar away from HV header during removal and installation.
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Remove NVH insulation from ancillary bay
cover.
RemarqueMove insulation aside.
-
Remove fasteners (x3) securing
ancillary bay cover to high voltage controller.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Embout Torx externe E10
-
Release fasteners (x3) securing PCS
LVDC header to ancillary bay cover.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Embout Torx T20
-
Release fasteners (x2) securing charge
port header to ancillary bay cover and remove doubler.
RemarqueRelease charge port header from ancillary bay and remove plastic doubler, Take note of small tabs on shielding.Conseil : Nous recommandons l’utilisation des outils suivants :
- EPL 10 socket
-
Put on HV insulating gloves and leather over gloves.
AvertissementContinue to wear the gloves until instructed to remove them.
-
Release perimeter bolts (x22) securing
ancillary bay to HV battery.
Remarquecaptured boltsConseil : Nous recommandons l’utilisation des outils suivants :
- EPL 10 socket
-
Remove ancillary bay cover from HV
battery.
RemarqueRecommend assistance, Lift up on the RH side and pivot the cover, Maneuver away from body casting and charge port components and HV header.
Installer
- Inspect the inner edge of the vehicle single-piece rear casting for metal flashing. If flashing is present, put on cut-resistant gloves.
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Inspect ancillary bay phantom seal to verify no damage is present.
RemarqueIf damage is present, Replace ancillary bay phantom seal.
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Install ancillary bay cover onto HV battery.
RemarqueRecommend assistance, Guide LH side of cover into position clearing HV header, Maneuver cover past body casting and into position with charge port components.
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Install perimeter bolts (x22) securing
ancillary bay to HV battery.RemarqueThread bolts in evenly and torque.Conseil : Nous recommandons l’utilisation des outils suivants :
- EPL 10 socket
- Remove HV insulating gloves.
-
Secure doubler and install fasteners
(x2) securing charge port header to ancillary bay cover .RemarqueSecure doubler onto header and install bolts, Take note of small tabs on shielding.Conseil : Nous recommandons l’utilisation des outils suivants :
- EPL 10 socket
-
Install fasteners (x3) securing PCS
LVDC header to ancillary bay cover.Conseil : Nous recommandons l’utilisation des outils suivants :
- Embout Torx T20
-
Install fasteners (x3) securing
ancillary bay cover to high voltage controller.Conseil : Nous recommandons l’utilisation des outils suivants :
- Embout Torx externe E10
-
Install NVH insulation onto ancillary bay cover.
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Connect power connector to HV battery.
Remarque1x connector, Push red locking tab down to secure connection.
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Connect HVC logic connector.
Remarque1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed.
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Clean busbar HV connector contact surface of residual Penetrox.
RemarqueAllow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar.
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Clean HV connector contact surface of residual Penetrox.
RemarqueAllow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector.
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Apply Penetrox onto HV connector joints.
RemarqueApply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered.
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Position busbar kit connector and lower onto HV header.
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Install bolts (x2) securing charge
port busbar kit to HV Header.dConseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 10 mm
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Put on HV insulating gloves and leather over gloves.
RemarqueMake sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Perform Hioki resistance test at each HV joint from HV busbar lead to bolt
head.
Remarque2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
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Install fastener securing busbar cover
access door.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 10 mm
- Remove HV insulating gloves.
-
Engage LH body harness onto rear body.
Remarque1x clip.
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Raise vehicle fully and lower lift onto locks.
RemarqueSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
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Secure RDU HV harness onto HV battery.
Remarque1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins.
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Apply Loctite 222 onto mid aero shield
bolts (x11) and install mid aero shield.dRemarqueFasteners may vary, Model Y Structural Pack will one less bolt and one extra clip.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 10 mm
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Install push clips at left and right wheel house liner to mid aero shield.
Remarque2x clips.
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Lower vehicle fully.
RemarqueRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
- Connect 12V/LV power. See Alimentation 12 V/BT (déconnectez et connectez).
- Install the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et remplacez).
- Install the rear underhood apron. See Tablier sous le capot - arrière (retirez et remplacez).
- Install the RH 2nd row seat back. See Dossier de siège - 2e rangée - droit (retirez et remplacez).
- Install the RH lower c-pillar trim. See Garniture - montant arrière - inférieure - gauche (retirez et remplacez).
- Install the LH 2nd row seat back. See Dossier de siège - 2e rangée - gauche (retirez et remplacez).
- Install the LH lower c-pillar trim. See Garniture - montant arrière - inférieure - gauche (retirez et remplacez).
- Install the 2nd row lower seat cushion. See Coussin de siège - inférieur - appuie-tête - 2e rangée (retirez et remplacez).
- Move the front seats to original positions.
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Remove vehicle from lift.
RemarqueLower rack arms fully and remove from under vehicle.
- Raise all four windows.
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Close all four doors.
RemarqueIf 12V is powered up, Unlatch rear doors before closing.