2023-12-18

Barre omnibus - Entrée - Positif - Charge rapide - Batterie HT (ensemble structural) (retirez et remplacez)

Code de correction 16307602 1.92 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Protection individuelle to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Retirer

  1. Open all the doors and lower all the windows.
  2. Place the vehicle into Service Mode. See Mode Entretien.
  3. Remove the ancillary bay cover. See Couvercle - baie auxiliaire (Ensemble structural) (retirer et remplacer).
  4. Retirez le sectionneur de batterie pyrotechnique. Voir Sectionneur de batterie pyrotechnique (Ensemble structural) (retirez et installez).
  5. Release the clip that attaches the DC fast charge HVIL connector to the tray.
  6. Release the connector lock, and then disconnect the ancillary bay harness from the HV connector harness.
  7. Slide the DC fast charge HV connector straight up to remove it from the assembly.
  8. Disconnect the shunt assembly connector.
  9. Release the clip that attaches the shunt harness branch to the tray.
  10. Disconnect the fast charge contactor connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Push on both side of connector to release the tabs, and then pull upward to disconnect.
  11. Remove and discard the bolt that attaches the AC filter harness to the negative DC inlet busbar.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 13 mm
  12. Remove and discard the bolt that attaches the AC filter harness to the positive DC inlet busbar.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 13 mm
  13. Release the clips (x2) that attach the AC filter harness to the tray.
  14. Release the securing tabs (x3), and then remove the FC contactor cover.
  15. Lift the HV battery fast charge positive inlet busbar straight up to remove it.

Installer

  1. Position the HV battery fast charge positive inlet busbar into the vehicle.
  2. Position the FC contactor cover into the vehicle, and then secure the tabs (x3) that secure the cover to the vehicle.
  3. Install the DC fast charge HV connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    ATTENTION
    Be careful not to pinch the harness.
  4. Secure the DC fast charge HVIL connector to the tray.
  5. Connect the ancillary bay harness to the HV connector harness, and then engage the connector lock.
  6. Install a new bolt that attaches the AC filter harness to the positive DC inlet busbar.
    15 Nm (11.1 lbs-ft) -180 degrees
    5 Nm (3.7 lbs-ft) +60 degrees
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Tighten the bolt to 15 Nm, back off 180 degrees, then torque to 5 Nm +60 degrees.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 13 mm
  7. Install a new bolt that attaches the AC filter harness to the negative DC inlet busbar.
    15 Nm (11.1 lbs-ft) -180 degrees
    5 Nm (3.7 lbs-ft) +60 degrees
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Tighten the bolt to 15 Nm, back off 180 degrees, then torque to 5 Nm +60 degrees.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 13 mm
  8. Use a Hioki resistance meter to measure the resistance at the HV joint between the AC filter harness and the positive DC inlet busbar.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    The resistance should be 150µΩ or less.
  9. Use a Hioki resistance meter to measure the resistance at the HV joint between the AC filter harness and the negative DC inlet busbar.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    The resistance should be 150µΩ or less.
  10. Connect the fast charge contactor connector.
  11. Mesurez la tension à travers les points de montage de déconnexion de la batterie pyrotechnique puis installez la déconnexion de la batterie pyrotechnique Voir Sectionneur de batterie pyrotechnique (Ensemble structural) (retirez et installez).
  12. Install the ancillary bay cover. See Couvercle - baie auxiliaire (Ensemble structural) (retirer et remplacer)
  13. Exit Service Mode. See Mode Entretien.