Compresseur de climatisation, supercollecteur et conduites de climatisation (Retrait et remplacement)
Code de correction 18204012 3.42 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire.REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires au LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.
- 2024-07-10: Added details to identify the type of A/C line to be used in "refrigACLineType" configuration.
- 2024-06-17: Added the step of updating coolant pump configuration.
- 2024-05-29: Updated the procedure per the latest validation.
- 2024-03-28: Fixed bad flush link.
- 2024-03-06: Updated the routines.
- 2024-02-05: Added steps to hand-tighten the bolts that attach the supermanifold and the compressor to the shock tower brace.
Retirer
- Set up the A/C machine.
- Raise and support the vehicle.
-
Open all four doors and lower the
windows.
RemarqueLatch rear doors to prevent accidental closing when 12V/LV power is disconnected.
- Place the vehicle in Service Mode. See Mode Entretien.
- On the touchscreen, touch Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine. and select
- Move the front seats forward.
- Remove the underhood storage unit. See Unité de rangement sous le capot (retirez et remplacez).
- Remove the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et remplacez).
- Remove the HEPA duct. See Conduit - HEPA (retirez et remplacez).
- Effectuez la procédure de désactivation HT du véhicule. Voir Procédure de désactivation HT du véhicule.
- Remove the front aero shield panel. See Panneau - écran aérodynamique - avant (Ensemble non-structurel) (retirez et remplacez).
- Recover the refrigerant from the vehicle. See Réfrigérant de climatisation (récupération et recharge).
-
Disconnect the powertrain bypass hose
from the Supermanifold.
RemarqueThis will drain the coolant reservoir.
- Disconnect the radiator outlet hose from the Supermanifold.
- Disconnect the radiator inlet hose from the Supermanifold.
- Install three male plugs into the coolant ports at the front of the Supermanifold.
-
Before performing the next two steps,
inspect the coolant hose temperature sensors and connectors.
RemarqueIf the vehicle is equipped with an earlier model temperature sensor (left image), the new super manifold connectors may not fit. In this case the electrical connector cover must be swapped from the old supermanifold to the new supermanifold. Perform Retravailler les connecteurs before installation.
- Disconnect the sensor for the chiller to battery hose.
- Disconnect the sensor for the powertrain supply hose.
- Disconnect the chiller to battery hose from the supermanifold.
- Disconnect the powertrain supply hose from the supermanifold.
- Disconnect the HV battery return hose from the Supermanifold.
- Install three male plugs into the coolant ports at the rear of the Supermanifold.
- Disconnect the supermanifold harness connector from the front controller.
- Remove the clip that attaches the thermal sub assembly harness to the front controller.
- Remove the 12V/LV battery. See 12 V /BT batterie (retirez et remplacez).
- Release the clips (x4) that attach the coolant hose to the A/C compressor bracket.
- Remove the clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Release the connector locking tab, and
then disconnect the low voltage electrical connector from the A/C compressor.
ATTENTIONN'APPUYEZ PAS sur la languette rouge de verrouillage. Tirez sur la languette jusqu’à ce que le connecteur se déverrouille, puis continuer à tirer pour libérer le connecteur.
-
Remove the bolt that attaches the HV
harness bracket to the A/C compressor.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Clé à cliquet sans fil/Visseuse à percussion
- Clé à cliquet/Clé dynamométrique
-
Remove the bolt that attaches the
ground strap to the A/C compressor, and then set the ground strap aside.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille Torx T25
- Clé à cliquet sans fil/Visseuse à percussion
- Clé à cliquet/Clé dynamométrique
- Release the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
- Pull the A/C compressor HV connector black locking tab away from the A/C compressor.
- Using a 45-degree pick, simultaneously push on the central locking tab while pulling on the outer locking tab, and remove the HV connector from the A/C compressor.
- Disconnect the HVIL electrical connector.
- After A/C recovery is completed, remove the A/C hoses from the vehicle.
-
Remove the nut that attaches the
supermanifold to compressor suction line to the compressor.
RemarqueNous recommandons l’utilisation des outils suivants :
- Douille longue de 13 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the nut that attaches the
supermanifold to compressor discharge line to the compressor.
RemarqueNous recommandons l’utilisation des outils suivants :
- Douille longue de 13 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the bolt on the A/C manifold to
compressor line from the Supermanifold, and then remove the A/C manifold line from the
vehicle.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Rallonge de 6 po
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Rallonge de 6 po
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the rear battery tie down strap
from the 12V/LV battery bracket.
RemarqueThe 12V/LV battery bracket also functions as the A/C compressor bracket.
- Release the clip that attaches the 12V/LV battery vent tube to the battery bracket.
- Release the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
- Move the HV harness bracket forward and up to release the bracket from the A/C compressor, and then carefully set the bracket aside.
-
Remove the retaining clips that attach
the A/C compressor HV harness to the shock tower support brace.
RemarquePull upward on clip to assist with removal, Do not pull on HV cable.
-
Remove the LH and RH bolts that attach
the shock tower brace to the body.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the LH and RH outer bolts that
attach the shock tower brace to the body, and then remove the shock tower brace from the
vehicle.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
With assistance, remove the shock
tower brace along with Supermanifold and compressor from the vehicle.
RemarqueMind the connectors and A/C lines, then slowly lift the brace. Put it on a cardboard pad.
-
Remove the nut that attaches the
supermanifold to HVAC A/C line assembly to the supermanifold, and remove the
supermanifold to HVAC A/C line assembly.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet sans fil/Visseuse à percussion
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Install the bolts (x2) that attach the
old supermanifold to HVAC A/C line to the HVAC assembly.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Rallonge de 6 po
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Flush the HVAC system. See Réfrigérant de climatisation (quantité d’huile inconnue) (récupération, rinçage et recharge).
-
Document the old and new part numbers
and serial numbers.
RemarqueLabel is located in front of accumulator.
-
Remove the bolts (x2) that attach the
supermanifold to the shock tower brace, and then remove the supermanifold.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet sans fil/Visseuse à percussion
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
When the flush is completed, remove
the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC
assembly.
Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Rallonge de 6 po
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove the bolts (x2) that attach the
A/C compressor bracket to the shock tower brace, and then remove the A/C compressor and
A/C compressor bracket assembly.
RemarqueNous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Remove A/C compressor bracket from the
A/C compressor.
RemarqueNous recommandons l’utilisation des outils suivants :
- Douille longue de 10 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Document the part numbers of the new and old compressors to update the configuration in a later step.
Installer
- Remove the A/C line plugs from the new supermanifold and compressor.
-
Install the NVH acoustic cover onto
the new compressor.
RemarqueInstall a new cover or reuse the old cover if the adhesive is in usable condition and a new cover is not available.RemarqueRemove the adhesive backing, and then lay the cover down with the adhesive side facing up. Align the cutouts to the suction port on the compressor, install the cover around the suction port, and then continue to wrap the cover around the compressor.
-
Position the A/C compressor bracket on
the A/C compressor, and then install the bolts that attach the bracket to the
compressor.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille longue de 10 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Position the A/C compressor and A/C compressor bracket assembly to the strut shock tower brace, and then hand-tighten the bolts (x2) to secure.
- After flush is complete, disconnect the HVAC case flush adapter from the A/C machine, and then remove the adapter from the vehicle.
- Remove the A/C manifold to HVAC line from the HVAC assembly.
-
Replace the seal washers on the
supermanifold to HVAC A/C line assembly on the supermanifold side.
Remarque5x seal washers. Install new seal washers. Lubricate seal washers with ND-11 oil.
-
Replace the seal washers on
supermanifold to HVAC A/C line assembly on the HVAC side.
Remarque5x seal washers, Install new seal washers, Lube seal washers with ND-11 oil
- Hand-tighten the nut that attach the supermanifold to HVAC A/C line assembly to the supermanifold.
-
Torque the nut that attach the
supermanifold to HVAC A/C line assembly to the supermanifold.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Rallonge de 6 po
- Position the supermanifold assembly to the shock tower brace, and then hand-tighten the bolts that attach the supermanifold assembly to the brace.
-
Tighten the bolts that attach the
supermanifold assembly to the shock tower brace.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Rallonge de 6 po
-
Tighten the bolts (x2) that attach the
compressor to the strut shock tower brace.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille longue de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
With assistance, install the
supermanifold and compressor along with shock tower brace to the vehicle.
Remarque2 technicians are required for this step, Mind the connectors and A/C lines, slowly lift the brace.
-
Install the LH and RH bolts that
attach the shock tower brace to the body.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Install the LH and RH outer bolts that
attach the shock tower brace to the body.RemarqueNous recommandons l’utilisation des outils suivants :
- Douille de 15 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Install the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille de 13 mm
- Rallonge de 6 po
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Install the radiator inlet hose to the
Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Install the radiator outlet hose to
the Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Install the powertrain bypass hose to
the Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Connect the HV battery return hose to
the Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Connect the powertrain supply hose to
the Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Connect the chiller to battery hose to
the Supermanifold.
RemarquePerform push-pull-push test to make sure hose is fully seated.
-
Connect the sensor for the powertrain
supply hose.
RemarqueHarness and coolant hose are color coded. Match harness color to coolant hose color.
-
Connect the sensor for the chiller to
battery hose.
RemarqueHarness and coolant hose are color coded. Match harness color to coolant hose color.
- Install the clip that secures the thermal sub assembly harness to the front controller.
- Connect the thermal sub-harness connector to the front controller.
-
Position the A/C compressor HV harness
bracket on the A/C compressor.
RemarqueMake sure the HV harness bracket engages with the harness mount on the top of the A/C compressor.
-
Install the bolt that attaches the HV
harness bracket to the A/C compressor.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille longue de 13 mm
- Clé à cliquet/Clé dynamométrique
Conseil : - Connect the HVIL electrical connector.
-
Fully seat the A/C compressor HV
connector on the A/C compressor, and then engage the locking tab by pushing it toward
the A/C compressor.
RemarquePoussez et tirez sur les connecteurs pour vérifier qu’ils sont bien fixés.
- Install the retaining clips that secure the A/C compressor HV harness to the shock tower brace.
- Install the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
-
Position the ground strap on the A/C
compressor, and then install the bolt that attaches the ground strap to the A/C
compressor.RemarqueThis bolt is self-tapping. It is not necessary to tap the compressor bolt hole.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille Torx T25
- Clé à cliquet sans fil/Visseuse à percussion
- Clé à cliquet/Clé dynamométrique
- Install the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
-
Connect the low voltage electrical
connector to the A/C compressor, and then engage the locking tab.
ATTENTIONPoussez la languette de verrouillage rouge vers le connecteur pour engager le mécanisme de verrouillage. N'APPUYEZ PAS et NE TIREZ PAS sur la languette rouge de verrouillage.
- Remove transportation plugs from the new A/C compressor.
-
Replace the o-rings on the high
pressure and low pressure supermanifold to A/C compressor hose fittings, and then
lubricate the O-rings with the appropriate A/C oil. See Liquides et contenances for A/C oil specifications.
-
Position the supermanifold to A/C
compressor high pressure fitting on the A/C compressor, and then install the nut that
attaches the fitting to the A/C compressor.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille longue de 13 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
-
Position the supermanifold to A/C
compressor low pressure fitting on the A/C compressor, and then install the nut that
attaches the fitting to the A/C compressor.Conseil : Nous recommandons l’utilisation des outils suivants :
- Douille longue de 13 mm
- Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
- Install the clips (x4) that attach the coolant hose to the A/C compressor bracket.
- Install the rear battery tie down strap on the 12V battery bracket.
- Install the clip that attaches the 12V battery vent tube to the 12V battery bracket.
- Install the 12V/LV auxiliary battery. See 12 V /BT batterie (retirez et remplacez).
- On the touchscreen, touch Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine. and select
- Disconnect 12V/LV power. See Alimentation 12 V/BT (déconnectez et connectez).
- Perform A/C vacuum leak test. See Réfrigérant de climatisation (récupération et recharge).
- Perform A/C refrigerant recharge. See Réfrigérant de climatisation (récupération et recharge).
- Perform a cooling system vacuum refill. See Système de refroidissement (remplissage sous vide).
- Connect the first responder loop and leave the LV battery disconnected.
- Connect a LV maintainer. See Mainteneur BT (connecter et déconnecter).
-
Update the compressor
configuration:
-
Update the coolant pump
configuration:
-
Update the A/C line
configuration:
- Reinstall the firmware. See Réinstallation du logiciel – Écran tactile.
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and allow the routine to complete.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Install the HEPA duct. See Conduit - HEPA (retirez et remplacez).
- Install the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et remplacez).
- Install the underhood storage unit. See Unité de rangement sous le capot (retirez et remplacez).
- Install the 2nd row lower seat cushion. See Coussin de siège - inférieur - appuie-tête - 2e rangée (retirez et remplacez).
- Install the front aero shield panel. See Panneau - écran aérodynamique - avant (Ensemble non-structurel) (retirez et remplacez).
- Inspect the coolant level and make sure the fluid level is at the Max line.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Exit Service Mode. See Mode Entretien.
- Disconnect the LV maintainer. See Mainteneur BT (connecter et déconnecter).
- Connect LV power. See Alimentation 12 V/BT (déconnectez et connectez).