2024-06-17

Port de charge (Chine) (type de barre omnibus) (retirez et remplacez)

Code de correction 44012712 0.90 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Protection individuelle to make sure wearing proper PPE when performing the below procedure.

  • 1076928-00-A Hioki 9461
  • 1130480-00-A Sondes tests, mince, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Caractéristiques techniques de couple

Tableau 1. Caractéristiques techniques de couple : Port de charge (Chine) (type de barre omnibus) (retirez et remplacez)
Description Valeur de couple Outils recommandés Réutiliser/remplacer Remarques
Les écrous (x2) qui fixent les fils de la barre omnibus du port de recharge à l’ensemble du port de recharge
9 Nm (6.6 lbs-ft)
  • Douille longue de 10 mm
  • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
Réutiliser
les boulons (x3) qui fixent le port de recharge au véhicule
9 Nm (6.6 lbs-ft)
  • Douille longue de 10 mm
  • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
Réutiliser

Retirer

  1. Open all four doors and lower all four windows.
  2. Move the front seats forward.
  3. Remove the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et installez).
  4. Open the charge port door.
  5. Open the liftgate.
  6. Disconnect 12V/LV power. See Alimentation 12 V/BT (déconnectez et connectez).
  7. Perform the charge port voltage check procedure. See Vérification de la tension du port de recharge.
  8. Remove the LH lower C-pillar trim. See Garniture - montant arrière - inférieure - gauche (retirez et remplacez).
  9. Remove the rear trunk load floor. See Plancher de chargement du coffre - arrière (retirez et remplacez).
  10. Remove the front trunk load floor. See Plancher de chargement du coffre - gauche (retirez et remplacez).
  11. Remove the trunk sill trim. See Garniture - seuil - coffre (retirez et remplacez).
  12. Remove the LH trunk load floor bracket. See Bride - plancher de chargement du coffre - gauche (retirez et remplacez).
  13. Remove the LH trunk pocket bracket. See Bride - poche de coffre - gauche (retirez et remplacez).
  14. Remove the LH trunk side trim. See Garniture - latérale - coffre - gauche (retirez et remplacez).
  15. Remove the LH upper C-pillar trim. See Garniture - montant arrière - supérieure - gauche (retirez et remplacez).
  16. Remove the LH C-Pillar bracket. See Bride - montant arrière - gauche (retirez et remplacez).
  17. Release the locking tab, and then disconnect the electrical connector from the charge port assembly.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
    Figure 1. Model 3 shown, Model Y similar
  18. Remove the white locking tab, and then disconnect the DC logic connector from the charge port.
    Figure 2. Model 3 shown, Model Y similar
  19. Remove the white locking tab, and then disconnect the AC logic connector from the charge port.
    Figure 3. Model 3 shown, Model Y similar
  20. Push the locking tab upward, and then disconnect the 3-phase connector from the charge port.
    Figure 4. Model 3 shown, Model Y similar
  21. Use a pick to gently release the tabs (x2) that attach the safety cap to the busbar brackets, and then remove the safety cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not pry with excessive force, as doing so could damage the safety cap.
  22. Inspect and put on the HV insulating gloves and leather over gloves.
  23. Remove the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
  24. Remove the HV insulating gloves and leather over gloves.
  25. Remove the bolts (x3) that attach the charge port to the vehicle, and then remove the charge port from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible

Installer

  1. Perform a zero adjust of the Hioki resistance meter in preparation to measure resistances later in this procedure. See Compteur de résistance (réglage zéro).
  2. If reinstalling the same charge port: Clean the charge port busbar HV header at the back of the charge port assembly with an IPA wipe, and allow to dry for 1 minute.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use a plastic trim tool to push the IPA wipe into the crevices of the charge port busbar HV header.
  3. Position the charge port on the vehicle, and then install the bolts (x3) that attach the charge port to the vehicle.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
  4. Inspect and put on the HV insulating gloves and leather over gloves.
  5. Use an IPA wipe to clean all residue and debris from the charge port busbar leads, and then air dry for 1 minute.
    Figure 5. Busbar bracket design may vary
  6. If reinstalling the same charge port: Apply two drops of electrical joint compound on each of the charge port busbar leads (x2), on the side that makes contact with the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the contact surfaces are completely covered with electrical joint compound.
    Figure 6. Busbar bracket design may vary
  7. Install the nuts (x2) that attach the busbar leads to the charge port.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
  8. At the charge port, use the Hioki resistance meter to measure the resistance between the charge port busbar lead and the charge port busbar stud. Also perform this test on the other lead and stud.
    Informational PurposesAn informational icon, calling your attention
    Note
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.325 mΩ (325 μΩ). If the measured resistance is above 0.325 mΩ (325 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again, as appropriate.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If after 4 attempts the resistance is consistently lower than 0.050 mΩ (50 μΩ), the test has passed; continue to the next step.
  9. Remove the HV insulating gloves and leather over gloves.
  10. Install the safety cap on the busbar brackets, making sure to engage the two locking tabs.
  11. Connect the 3-phase connector on the charge port, and then slide the locking tab downward.
    Figure 7. Model 3 shown, Model Y similar
  12. Connect the AC logic connector on the charge port, and then install the white locking tab.
    v
    Figure 8. Model 3 shown, Model Y similar
  13. Connect the DC logic connector on the charge port, and then install the white locking tab.
    Figure 9. Model 3 shown, Model Y similar
  14. Connect the electrical connector to the charge port actuator, and then engage the locking tab.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  15. Install the LH C-Pillar bracket. See Bride - montant arrière - gauche (retirez et remplacez).
  16. Install the LH upper C-pillar trim. See Garniture - montant arrière - supérieure - gauche (retirez et remplacez).
  17. Install the LH trunk side trim. See Garniture - latérale - coffre - gauche (retirez et remplacez).
  18. Install the LH trunk pocket bracket. See Bride - poche de coffre - gauche (retirez et remplacez).
  19. Install the LH load floor bracket. See Bride - plancher de chargement du coffre - gauche (retirez et remplacez).
  20. Install the trunk sill trim. See Garniture - seuil - coffre (retirez et remplacez).
  21. Install the front trunk floor trim. See Plancher de chargement du coffre - gauche (retirez et remplacez).
  22. Install the rear trunk floor trim. See Plancher de chargement du coffre - arrière (retirez et remplacez).
  23. Install the LH lower C-pillar trim. See Garniture - montant arrière - inférieure - gauche (retirez et remplacez).
  24. Reconnect LV power. See Alimentation 12 V/BT (déconnectez et connectez).
  25. Install the HEPA filter assembly. See Ensemble - filtre - HEPA (retirez et installez).
  26. Close the liftgate.
  27. Move the front seats to the original position.
  28. Confirm the AC and DC charging work properly.
  29. Raise all windows and close all doors.