2026-09-10

Drive Unit - Rear (4DU) (Structural Pack) (Remove and Replace)

교정 코드 40011022 FRT 4.14 메모: 절차에서 명시적으로 언급하지 않는 한 교정 코드 및 해당 관련 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 참고: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

  • 2026-09-01: Released new procedure.
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.

장착

  1. Position the new rear drive unit and crate it underneath gantry.
  2. Release the protective covers from new rear drive unit and transfer them onto the old drive unit.
  3. Secure the drive unit sling onto the new drive unit and raise the gantry hook to put tension on the sling.
  4. Remove the bolts that secure the rear drive unit to the crate.
    참고
    Use of the following tool(s) is recommended:
    • 19 mm socket
    • Ratchet/torque wrench
  5. Lift the rear drive unit off of the protective surface and position the rear subframe and subframe lift underneath the drive unit.
  6. With the help of an assistant, use the gantry to lower the rear drive unit sling tool, guide halfshafts into the rear drive unit, and lower the rear drive unit into the rear subframe.
  7. Lower the rear drive unit sling tool so as to install and hand tighten the bolt that attaches the rear drive unit to the rear of the rear subframe.
  8. Install and hand tighten the bolt that attaches the rear drive unit to the RH side of the rear subframe.
  9. Install and hand tighten the bolt that attaches the rear drive unit to the LH side of the rear subframe.
  10. Lower the drive unit sling tool to release tension in the cables, and then remove the sling tool from the rear drive unit.
  11. Tighten the rear drive unit mount bolts (x3).
    80 Nm (59.0 lbs-ft)
    참고
    Use of the following tool(s) is recommended:
    • 18 mm socket
    • Flex head ratchet/flex head torque wrench
  12. Use the shackles (x3) to attach the drive unit sling tool to the old rear drive unit.
  13. Use the gantry to raise the old rear drive unit off of the protective surface and position the drive unit over the rear drive unit crate.
  14. With the help of an assistant, use the gantry to lower the old rear drive unit into the rear drive unit crate.
  15. Install and hand tighten the bolts (x3) that attach the old rear drive unit to the rear drive unit crate.
    참고
    Use of the following tool(s) is recommended:
    • 19 mm socket
    • Cordless Ratchet/Impact Driver
  16. Remove the drive unit sling tool from the old rear drive unit.
  17. Remove the drive unit sling tool from the gantry.
  18. Prepare the rear drive unit crate for MRB.
  19. With the help of an assistant, slightly rotate the LH halfshaft so as to align the splines of the halfshaft to those in the rear drive unit, lift up on the LH rear knuckle to help move the halfshaft into the drive unit, and then apply force to seat the halfshaft in the drive unit.
    참고
    If the halfshaft binds, back the halfshaft out, rotate it slightly, and try again.
    경고
    When installing the halfshaft(s) into the drive unit:
    • 스냅 링의 개방구가 구동 장치의 바닥을 향하고 있는지 확인하십시오.
    • 오일 씰을 손상시키거나 교체하지 마십시오.
    • 하프샤프트가 완전히 장착되었는지 확인하십시오.
      • 피니언 샤프트에 접촉하는 하프샤프트 스터브에서 "찰칵"소리가 들릴 때까지 하프샤프트를 구동 장치에 조심스럽게 밀어 넣습니다.
      • 하프샤프트 서클립이 제자리에 고정될 때 하프샤프트에 약간의 당기는 느낌이 있습니다.
      • 내측 하프샤프트 컵을 당겨서 클립이 제자리에 고정되었는지 확인합니다. 하프샤프트가 구동 장치에서 분리된 경우, 하프샤프트를 재장착하고 완전히 장착되었는지 테스트합니다.
  20. Install the LH rear toe link to the LH rear knuckle, and then install and hand-tighten the nut and bolt that attach the link to the knuckle.
  21. Install the LH rear upper fore link to the LH rear knuckle, and then install and hand-tighten the nut and bolt that attach the link to the knuckle.
  22. Install the LH rear upper aft link to the LH rear knuckle, and then install and hand-tighten the nut and bolt that attach the link to the knuckle.
  23. Fasten the grommet that attaches the LH rear wheel speed sensor harness to LH rear knuckle.
  24. Install the LH rear wheel speed sensor to LH rear knuckle, and then install the bolt that attaches the sensor to knuckle.
    5 Nm (3.7 lbs-ft)
  25. Repeat step 9 through step 14 on the RH side of the rear subframe assembly.
  26. Connect the rear subframe harness to the resolver connector, push the red tab to secure, and then fasten the clips (x2) that attach the subframe harness to the rear drive unit.
  27. Connect the rear subframe harness to the oil pump connector, and then push the red tab to secure.
  28. Manuever the rear drive unit inverter outlet to heat exchanger hose in between the rear drive unit and rear subframe, and then fasten the clips (x2) that attach the hose to the drive unit.
  29. Connect the rear drive unit inverter to heat exchanger hose to the rear drive unit heat exchanger, fasten the clip, and then perform a Push-Pull-Push check of the fitting.
  30. Connect the rear drive unit inverter to heat exchanger hose to the rear drive unit inverter outlet, fasten the clip, and then perform a Push-Pull-Push check of the fitting.
  31. Fasten the clips (x2) that attach the rear drive unit inverter outlet to heat exchanger hose to the rear drive unit.
  32. Manuever the rear drive unit coolant outlet hose in between the rear drive unit and rear subframe, and then fasten the clips (x3) that attach the hose to drive unit.
  33. Connect the rear drive unit coolant outlet hose to the rear drive unit heat exchanger, fasten the clip, and then perform a Push-Pull-Push check of the fitting.
  34. Install the rear drive unit ground strap to the rear drive unit, and then install the bolt that attaches the ground strap to the drive unit.
    6 Nm (4.4 lbs-ft)
    참고
    Use of the following tool(s) is recommended:
    • 10 mm socket
    • 4 in extension
    • Ratchet/torque wrench
  35. Fasten the clip that attaches the rear drive unit ground strap to the rear subframe.
  36. Position the rear subframe and rear drive unit assembly under the vehicle.
  37. Connect the air supply to the subframe lifting tool.
  38. Carefully raise the subframe and rear drive unit assembly until they are up against the body.
    경고
    Do not damage hoses or harnesses while raising the subframe.
  39. Install and hand-tighten a new RH rear subframe bolt to attach the rear subframe to the body.
  40. Install and hand-tighten a new LH rear subframe bolt to attach the rear subframe to the body.
  41. Install the RH shear plate to the rear subframe, and then install a new large bolt to attach the RH shear plate and rear subframe to the body.
  42. Install and hand-tighten the small bolts (x2) that attach the RH shear plate to the HV battery.
  43. Install the LH shear plate to the rear subframe, and then install a new large bolt to attach the LH shear plate and rear subframe to the body.
  44. Install and hand-tighten the small bolts (x2) that attach the LH shear plate to the HV battery.
  45. Use a pry bar to shimmy the rear subframe with respect to the body, so that the subframe mounting bolts are centered in the tracings, and the witness marks align where the subframe contacts the body.
  46. Tighten the RH rear subframe bolt that attaches the rear subframe to the body, and then mark the bolt after tightenting.
    160 Nm (118.0 lbs-ft)
  47. Tighten the LH rear subframe bolt that attaches the rear subframe to the body, and then mark the bolt after tightenting.
    160 Nm (118.0 lbs-ft)
  48. Tighten large bolt that attaches the LH shear plate and rear subframe to the body, and then mark the bolt after tightenting.
    130 Nm (95.9 lbs-ft)
  49. Tighten large bolt that attaches the RH shear plate and rear subframe to the body, and then mark the bolt after tightenting.
    130 Nm (95.9 lbs-ft)
  50. Tighten the small bolts (x2) that attach the RH shear plate to the HV battery.
    35 Nm (25.8 lbs-ft)
    참고
    Some vehicles are equipped with self-tapping bolts in bolt position #8-15 from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  51. Tighten the small bolts (x2) that attach the LH shear plate to the HV battery.
    35 Nm (25.8 lbs-ft)
    참고
    Some vehicles are equipped with self-tapping bolts in bolt position #8-15 from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  52. Release the straps (x3) that attach the rear subframe to the subframe lifting tool.
  53. Lower the subframe lifting tool, and move it out from under the vehicle.
  54. Remove all items from pockets and ensure not wearing metal items.
  55. Put on HV insulating gloves and leather over gloves.
  56. Install the rear drive unit HV harness in and up between the rear subframe and the HV battery.
    참고
    Rotate the harness as it is installed to allow access for the bracket.
  57. Verify that the black release lever of the rear drive unit HV harness connector is in the open position, install the connector flat and square to the HV battery header, secure the release lever to the closed position, and then slide the red connector locking tab.
  58. Install the nut(s) that attach(es) the rear drive unit HV harness bracket to the HV battery.
    10 Nm (7.4 lbs-ft)
  59. Verify that the black release lever of the rear drive unit HV harness connector is in the open position, install the connector flat and square to the rear drive unit inverter HV header, secure the release lever to the closed position, and then slide the connector locking tab.
  60. Remove leather over gloves and HV insulating gloves.
  61. Install the bolt that attaches the rear drive unit HV harness bracket to the rear drive unit inverter.
    6 Nm (4.4 lbs-ft)
  62. Inspect the rear subframe electrical harness logic connector and the rear drive unit inverter logic connector for coolant, and use shop air and a clean dry shop towel to remove any coolant from the connectors.
  63. Connect the rear subframe electrical harness to the rear drive unit inverter logic connector, raise the handle upward, and fasten the locking tab.
  64. Fasten the clip that attaches the rear subframe electrical harness to the rear drive unit inverter.
  65. Position a coolant drain collector underneath the LH rear of the HV battery.
  66. Install the rear drive unit inverter inlet hose in and up between the rear subframe and the HV battery.
  67. Fasten the clip that attaches the rear drive unit inverter inlet hose to rear drive unit HV harness.
  68. Remove the plugs from the fittings, immediately connect the rear drive unit inverter inlet hose to the rear drive unit inverter, fasten the clip, and then perform a Push-Pull-Push check of the fitting.
  69. Remove the plugs from the fittings, immediately connect the rear drive unit inverter inlet hose to the HV battery, fasten the clip, and then perform a Push-Pull-Push check of the fitting.
  70. Position the coolant drain collector underneath the RH rear of the HV battery.
  71. Connect the RDU oil cooler outlet pipe.
  72. Remove the coolant drain collector from under the vehicle.
  73. Install the rear stabilizer bar to the rear subframe, and then install new bolts (x4) to attach the stabilizer bar to the subframe.
    30 Nm (22.1 lbs-ft)
    참고
    Use of the following tool(s) is recommended:
    • 11 mm socket
    • 3 in extension
    • Ratchet/torque wrench
  74. Install the LH rear stabilizer bar end link into the rear stabilizer bar.
    참고
    Move the stabilizer bar up and down to ease installation of the end link.
  75. Install a new nut to attach the LH rear stabilizer bar end link to the rear stabilizer bar and mark the bolt with a paint pen.
    55 Nm (40.6 lbs-ft)
    참고
    Use a 5mm allen wrench to prevent the ball joint stud from turning and damaging the ball joint.
  76. Install the RH rear stabilizer bar end link into the rear stabilizer bar.
    참고
    Move the stabilizer bar up and down to ease installation of the end link.
  77. Install a new nut to attach the RH rear stabilizer bar end link to the rear stabilizer bar and mark the nut with a paint pen.
    55 Nm (40.6 lbs-ft)
    참고
    Use a 5mm allen wrench to prevent the ball joint stud from turning and damaging the ball joint.
  78. Fasten the clip that attaches the rear subframe harness to the body on the LH side.
  79. Connect electrical harness to the rear subframe harness LH connector and then fasten the red locking tab.
  80. Fasten the clip that attaches the rear subframe harness to the body on the RH side.
  81. Connect electrical harness to the rear subframe harness RH connector and then fasten the red locking tab.
  82. Install the rear drive unit ground strap to the body, and then install the nut that attaches the ground strap to the body.
    10 Nm (7.4 lbs-ft)
  83. Install the LH rear strut to the body at the LH top mount, and then install the bolts (x2) that attach the strut to the body.
    41 Nm (30.2 lbs-ft)
  84. Remove the S-Hook, install the LH rear brake caliper to the LH rear knuckle, and then install new bolts (x2) to attach the caliper to the knuckle.
    83 Nm (61.2 lbs-ft)
  85. Remove the bolt that attaches the LH rear brake rotor to the hub.
  86. Install the hub jack adapter onto the LH rear hub and hand-tighten the lug nuts (x5).
  87. Use an underhoist stand to support the hub jack adapter and simulate the LH rear suspension at ride height.
  88. Use the rear ride height torque gauge to verify the LH rear suspension is set to ride height specification.
    참고
    It may be necessary to slightly adjust the underhoist stand or Gedore spring compressor tool.
  89. The distance between the bottom of the quarter panel and the center of the rear axle should be 427 mm when the rear suspension is set to ride height.
    참고
    It may be necessary to slightly adjust the underhoist stand or Gedore spring compressor tool.
  90. Tighten the bolt and nut that attach the LH rear upper aft link to the knuckle, and then mark the fasteners with a paint pen after tightening
    134 Nm (98.8 lbs-ft)
  91. Tighten the bolt and nut that attach the LH rear upper fore link to the knuckle, and then mark the fasteners with a paint pen after tightening
    84 Nm (61.9 lbs-ft)
  92. Tighten the bolt and nut that attach the LH rear toe link to the knuckle, and then mark the fasteners with a paint pen after tightening
    76 Nm (56.0 lbs-ft)
  93. Tighten the bolt and nut that attach the LH rear lower fore link to the knuckle, and then mark the fasteners with a paint pen after tightening
    76 Nm (56.0 lbs-ft)
  94. Remove the underhoist stand from underneath the LH rear suspension.
  95. Remove the lug nuts (x5) that attach the hub jack adapter, and then remove the hub jack adapter from the vehicle.
  96. Install the bolt that attaches the LH rear brake rotor to the hub.
    5 Nm (3.7 lbs-ft)
  97. Remove the Gedore spring compressor from the LH rear coil spring.
    참고
    Refer to the Tooling Profile for additional information.
  98. Repeat step 73 through step 87 for the RH side of the vehicle.
  99. Install the rear diffuser. See 디퓨저 - 후면 페시아(탈거 및 교체).
  100. Install the clips that secure the LH and RH rear wheel liners to rear fascia assembly.
    그림 1. LH shown; RH similar
    그림 2. LH shown; RH similar
  101. Install the rear aero shield panel. See 패널 - 에어로 실드 - 후면(탈거 및 교체).
  102. Install the LH and RH rear suspension covers. See 커버 - 후면 서스펜션 - LH(탈거 및 교체).
  103. Lower the vehicle partially and set onto locks.
  104. Install the LH and RH rear wheels. See 휠 어셈블리(탈거 및 장착).
  105. Perform a cooling system vacuum refill. See 냉각 시스템(진공 보충).
  106. Connect the LV power. See 12V/LV 전원(연결 해제 및 연결).
  107. Connect the LV maintainer. See LV 유지 장치(연결 및 연결 해제).
  108. Connect a laptop with Toolbox to the vehicle. See Toolbox(연결 및 연결 해제).
  109. Run PROC_VCFRONT_X_STOP-THERMAL-FILL-DRAINvia Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    via Toolbox:(link)    .
  110. Run PROC_PMR_X_WRITE-DRIVE-TYPEvia Service Mode Plus:Drive Unit ➜ Rear Drive Unit Replacement ➜ Write Drive Typevia Toolbox:(link)
  111. Run PROC_EPB_X_SERVICE-MODEvia Service Mode:
    • Chassis ➜ Brakes ➜ EPB Service Mode
    • Chassis ➜ Brakes ➜ EPB Service Mode
    via Service Mode Plus:Drive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking Brakevia Toolbox:(link)    .
  112. Run UPDATE_CAN-REDEPLOYvia Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
    • Thermal ➜ HVAC ➜ CAN Redeploy
    • chassis ➜ DPB Post Replacement ➜ CAN Redeploy
    • chassis ➜ ESP Post Replacement ➜ CAN Redeploy
    • chassis ➜ IDB Post Replacement ➜ CAN Redeploy
    • chassis ➜ RCU Post Replacement ➜ CAN Redeploy
    • chassis ➜ ESP Replacement Panel ➜ CAN Redeploy
    • chassis ➜ IBST Replacement Panel ➜ CAN Redeploy
    via Toolbox:(link)
  113. Disconnect the LV maintainer. See LV 유지 장치(연결 및 연결 해제).
  114. Run PROC_DI_X_PAIR-IMMOBILIZER-AND-VEHICLE-ODOMETERvia Service Mode Plus:
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Immobilizer/ODO Pairing
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Pair Immobilizer and Vehicle Odometer
    via Toolbox:(link)    .
  115. Run TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Service Mode:
    • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
    • Thermal ➜ Coolant System ➜ Coolant Purge Start
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
    via Toolbox:(link)    .
  116. Add coolant to the reservoir as necessary, and install the reservoir cap.
  117. Run TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Service Mode:Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
    via Toolbox:(link)    .
  118. Disconnect the laptop with Toolbox from the vehicle. See Toolbox(연결 및 연결 해제).
  119. Install the HEPA duct. See 덕트 - HEPA(탈거 및 교체).
  120. Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  121. Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  122. Disable Service Mode. See 정비 모드.
  123. Remove the vehicle from the 2 post lift. See 차량 올리기 - 2 포스트 리프트.
  124. Install the RH rocker panel carrier. See 캐리어 - 로커 패널 - LH(구조용 팩)(탈거 및 교체).
  125. Perform a validation test drive after repair: drive at a minimum speed of 25 mph in a straight line, check for excessive pull, verify the steering wheel is centered when driving straight, and determine whether an alignment is recommended.
    참고
    Add correction code 00040100 as needed.