04/06/2024 21:10:31
브레이크 라인 - 전면 번들(구조용 팩)(탈거 및 교체)
교정 코드 33035012 3.60 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
- 2023-12-06: Updated brake stiffness routine.
경고
이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
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Raise and support vehicle with wheels still touching the ground
참고Ensure vehicle is not charging
- Open the LH front door and lower the LH front window.
- Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Remove the underhood storage unit. See 후드 내 보관 유닛(탈거 및 교체).
- Remove the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
- Remove the HEPA duct. See 덕트 - HEPA(탈거 및 교체)
- Disconnect LV power. See 12V/LV 전원(연결 해제 및 연결).
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Verify operation of multimeter
참고Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
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Remove clip securing negative terminal cable to AC compressor bracket
참고1x clip
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Remove negative terminal cable from body
참고1x bolt, 10mm, 10 Nm
- Remove the LV battery. See 12V/LV 배터리(탈거 및 교체).
- Remove all four wheels. See 휠 어셈블리(탈거 및 장착).
- Remove the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
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Remove all items from pockets and ensure not wearing metal items
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Inspect HV insulating gloves
참고Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
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Put on HV insulating gloves and leather over gloves
참고Make sure to wear Electrical Protective Gloves any time Hioki tester is used
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Install amp clamp to RDU HV harness
참고Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required If current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
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Release RDU HV harness from HV battery
참고1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
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Verify no high voltage at RDU HV header
참고Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
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Remove front aero shield
참고12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Release LH and RH front wheel liner from
HV battery
참고1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
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Release clipping points securing compressor HV harness to front of vehicle body
참고5x clips, Take note of original routing
- Remove the LH and RH front wheel arch liners. See 휠 아치 라이너 - 전면 - LH(구조용 팩)(탈거 및 교체).
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Lower vehicle for access to underhood area
참고Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Position the oil drain container under hydraulic control unit area
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Position protective fender cover over fan shroud and support
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Remove clips securing PT supply hose to AC compressor bracket
참고2x clips
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Release clip securing HV compressor harness to plastic connector housing
참고1x clip, Take note of original routing
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Release clip securing AC compressor logic connector to HV harness
참고1x fir tree clip
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Release AC compressor logic connector
참고1x locking connector, Pull red tab to disengage lock and pull again to release connector, Do not push down on red tab
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Remove fastener securing compressor HV harness to AC compressor
참고1x bolt, 13mm, 9 Nm
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Release HV harness connector from AC compressor
참고1x locking connector, Disengage black locking tab and release connector
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Remove AC compressor ground strap
참고1x bolt, 10mm, 7 Nm, MYSP uses T25 bolt
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Remove the clip securing the coolant hose to the AC compressor bracket
참고1x fir tree clip
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Remove AC compressor and AC compressor bracket assembly from strut tower support brace
참고2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace and rest on fender cover
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Release positive terminal cover
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Remove positive terminal cable from cowl
참고1x stud, E5, 8 Nm
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Release 12V positive cable clip from front controller
참고1x clip
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Disconnect the supermanifold harness from the front controller
참고1x connector
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Remove bolts securing front controller shield assembly and remove from vehicle
참고2x bolts, 10mm, 8.5 Nm
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Disconnect remaining connectors on front controller
참고5x connectors, Release locking tabs first if equipped
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Release harness guide from front controller
참고2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
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Remove bolts securing front controller
참고3x bolts, 10mm, 10 Nm
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Remove front controller upper ground strap from body
참고1x bolt, 10mm, 10 Nm, Located under cowl, Discard bolt after removal
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Remove front controller lower ground strap
참고1x bolt, 10mm, 10 Nm
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Remove the front controller from vehicle
참고Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
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Disconnect HCU connector
참고1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
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Release HCU connector harness
참고2x clips
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Remove bolt securing the steering gear assembly to intermediate shaft assembly
참고1x bolt, 13mm, 18 Nm
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Slide the electric steering column upward to remove it from the steering gear assembly
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Loosen bolts securing shock tower brace to RH shock tower
참고2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
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Remove fasteners for LH side of shock tower brace
참고2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm
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Remove 4-tube bundle brake lines from HCU
참고4x nuts, 12mm, 16 Nm
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Release 4-tube bundle brake lines from LH top spacer
참고4x clips, Do not bend pipes
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Release 4-tube bundle brake lines from LH bottom spacer
참고4x clips, Do not bend pipe
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Release front brake pipe A from RH jounce hose
참고1x nut, 12mm, 16 Nm
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Release front brake pipe A from clips
참고5x clips, Do not bend pipe
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Remove front brake pipe A
참고Do not bend pipe, Four-step removal, Remove pipe from HCU and negotiate around steering column, Guide pipe through RH wheel well, Lift LH side of thermal bar and guide pipe over body, Negotiate pipe around RH side of FDU and around HVAC line
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Release side sill brake pipe assembly from LH front junction block
참고2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
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Remove bolt securing LH junction block to body
참고1x bolt, 10mm, 6 Nm
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Remove front brake pipe B and C bundle
참고1x stud, Do not bend pipe, Three-step removal, Release junction block from rear brake pipes and body stud simultaneously, Remove bundle from HCU, Guide bundle toward front of vehicle
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Release front brake pipe D from LH jounce hose
참고1x nut, 12mm, 16 Nm
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Release front brake pipe D from clip
참고1x clip, Do not bend pipe
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Remove front brake pipe D
참고Do not bend pipe, Remove pipe from HCU then guide through LH wheel well
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Position front brake pipe D
참고Do not bend pipe, Guide pipe through LH wheel well then position onto HCU
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Secure front brake pipe D onto clip
참고1x clip, Do not bend pipe
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Secure front brake pipe D onto LH jounce hose
참고1x nut, 12mm, 16 Nm
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Position front brake pipe B and C bundle
참고1x stud, Do not bend pipe, Three-step installation, Guide bundle toward rear of vehicle, Position bundle onto HCU, Secure junction block onto rear brake pipes and body stud simultaneously
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Install bolt securing LH junction block to body
참고1x bolt, 10mm, 6 Nm
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Secure side sill brake pipe assembly onto LH front junction block
참고2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
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Position front brake pipe A
참고Do not bend pipe, Four-step installation, Negotiate pipe around HVAC line and around RH side of FDU, Lift LH side of thermal bar and guide pipe under bar, Guide pipe through RH wheel well, Negotiate around steering column and position pipe onto HCU
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Secure front brake pipe A onto clips
참고5x clips, Do not bend pipe
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Secure front brake pipe A onto RH jounce hose
참고1x nut, 12mm, 16 Nm
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Secure 4-tube bundle brake lines onto LH bottom spacer
참고4x clips, Do not bend pipe
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Secure 4-tube bundle brake lines onto LH top spacer
참고4x clips, Do not bend pipes
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Install 4-tube bundle brake lines onto HCU
참고4x nuts, 12mm, 16 Nm, Clean lines with brake cleaner before mating as needed
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Install fasteners for LH side of shock tower brace
참고2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position
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Torque fasteners for RH side of shock tower brace
참고2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position
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Slide the intermediate shaft assembly downward to install it to the steering gear assembly
참고Ensure the intermediate shaft is aligned and fully seated,If necessary to align the shaft to steering gear
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Install bolt securing the intermediate shaft assembly to the steering gear assembly
참고1x bolt, 13mm, 18 Nm
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Secure HCU connector harness
참고2x clips
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Connect HCU connector
참고1x connector, Seat connection and rotate lever downward, Secure red locking tab
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Maneuver front controller into position
참고Slide over temp set hook first, then into bottom bracket temp set holes
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Secure front controller
참고3x bolts, 10mm, 10 Nm
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Install front controller lower ground strap
참고1x bolt, 10mm, 10 Nm
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Install front controller upper ground strap onto body
참고1x bolt, 10mm, 10 Nm, Install new bolt
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Install harness guide to front controller
참고2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts
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Connect front controller harness connectors
참고5x connectors, Fully seat connector, then engage locking tabs if equipped
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Install front controller protection shield
참고2x bolts, 10mm, 8.5 Nm
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Connect the supermanifold harness to the front controller
참고1x connector
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Secure 12V positive cable to front controller
참고1x clip
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Install positive terminal cable onto cowl
참고1x stud, E5, 8 Nm
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Secure positive terminal cover
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Position the AC compressor and AC compressor bracket assembly into the vehicle for assembly and install the fasteners securing the AC compressor assembly to the strut tower support brace
참고2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace
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Install the clip securing the coolant hose to the AC compressor bracket
참고1x fir tree clip
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Install AC compressor ground strap
참고1x bolt, 10mm, 7 Nm
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Install clip securing HV compressor harness to plastic connector housing
참고1x clip, Take note of original routing
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Secure HV harness connector onto AC compressor
참고1x locking connector, Secure connector and engage black locking tab, Verify fully seated
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Install fastener securing AC compressor HV harness bracket to AC compressor
참고1x bolt, 13mm, 9 Nm
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Secure AC compressor logic connector
참고1x locking connector, secure connection and engage red locking tab
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Install clip securing AC compressor logic connector to HV harness
참고1x fir tree clip
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Install clips securing PT supply hose to AC compressor bracket
참고2x clips
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Remove protective fender cover over fan shroud and support
- Remove the oil drain container from underneath vehicle
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Raise vehicle fully and lower lift onto locks
참고Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Secure RDU HV harness onto HV battery
참고1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
- Remove HV insulating gloves
- Install the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
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Lower vehicle for access to underhood area
참고Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Position LV battery into vehicle
참고Lower vertically LV battery into the vehicle
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Install fasteners securing LV battery
참고3x bolts, 8mm, 6 Nm Early production vehicle may have 3x bolts, M6, 10mm, 10 Nm
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Install negative terminal cable onto body
참고1x bolt, 10mm, 10 Nm
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Install clip securing negative terminal cable to AC compressor bracket
참고1x clip
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Connect first responder loop and LV battery
참고2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Fill brake bleeder reservoir to full level
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Clean area around brake fluid reservoir and remove brake reservoir cap
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Top off brake fluid reservoir
참고Top off brake fluid as needed
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Install pressure bleeder adapter onto reservoir
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Set brake bleed reservoir pressure to 30 psi
참고Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
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Connect to vehicle using Toolbox 3.0
참고Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select Actions/Autodiag and search for "bleed"
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Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
참고2x covers
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Open LH front brake caliper outer
bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers -
Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
참고2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
참고2x covers
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Open RH front brake caliper outer
bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers -
Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
참고2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
참고1x cover
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Open RH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper -
Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
참고1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
참고1x cover
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Open LH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper -
Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
참고1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
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Remove pressure bleeder adapter from reservoir
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Check fluid level
참고Top off if necessary
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Install brake reservoir cap
- Pump the brake pedal a few times to ensure the brake pedal feels normal
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Toolbox 3 사용:
- Remove ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Raise vehicle partially and lower lift onto locks
참고Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- Install the LH and RH front wheel arch liners. See 휠 아치 라이너 - 전면 - LH(구조용 팩)(탈거 및 교체).
- Install all 4 wheels. See 휠 어셈블리(탈거 및 장착).
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Raise vehicle fully and lower lift onto locks
참고Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Install clipping points securing compressor HV harness to front of vehicle body
참고5x clips, Return to original routing, Verify fully secured
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Install RH front wheel liner to HV battery
참고1x clip, 1x bolt, 10mm, 5 Nm
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Install LH front wheel liner to HV battery
참고1x clip, 1x bolt, 10mm, 5 Nm
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
참고12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle until tires are touching the ground
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Torque all four wheels
참고5x nuts (each wheel), 21mm, 175 Nm
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Install all four wheel caps
참고1x cap, Align valve stem with wheel cap cavity
- Install the HEPA duct. See 덕트 - HEPA(탈거 및 교체)
- Install the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
- Install the underhood storage unit. See 후드 내 보관 유닛(탈거 및 교체).
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
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Remove vehicle from lift
참고Lower rack arms fully and remove from under vehicle
- Raise the LH front window and close the LH front door
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Perform test drive
참고Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing