2025-06-27

브레이크 라인 - 전면 번들(구조용 팩)(탈거 및 교체)

교정 코드 33035012 3.60 바고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 ServiceManualFeedback@tesla.com으로 이메일을 보내십시오. 바고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.

  • 2025-04-29: Corrected torque figures for the bolts that attach the shock tower brace to the vehicle.
  • 2023-12-06: Updated brake stiffness routine.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.

탈거

  1. Raise and support vehicle with wheels still touching the ground
    Informational PurposesAn informational icon, calling your attention
    참고
    Ensure vehicle is not charging
  2. Open the LH front door and lower the LH front window.
  3. Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  4. Remove the underhood storage unit. See 후드 내 보관 유닛(탈거 및 교체).
  5. Remove the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  6. Remove the HEPA duct. See 덕트 - HEPA(탈거 및 교체)
  7. Disconnect LV power. See 12V/LV 전원(연결 해제 및 연결).
  8. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    참고
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  9. Remove clip securing negative terminal cable to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  10. Remove negative terminal cable from body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm
  11. Remove the LV battery. See 12V/LV 배터리(탈거 및 교체).
  12. Remove all four wheels. See 휠 어셈블리(탈거 및 장착).
  13. Remove the mid aero shield panel. See 패널 - 에어로 실드 - 후면(탈거 및 교체).
  14. Remove all items from pockets and ensure not wearing metal items
  15. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    참고
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  16. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  17. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    참고
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required If current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  18. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  19. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  20. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    참고
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  21. Release LH and RH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
  22. Release clipping points securing compressor HV harness to front of vehicle body
    Informational PurposesAn informational icon, calling your attention
    참고
    5x clips, Take note of original routing
  23. Remove the LH and RH front wheel arch liners. See 휠 아치 라이너 - 전면 - LH(구조용 팩)(탈거 및 교체).
  24. Lower vehicle for access to underhood area
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  25. Position the oil drain container under hydraulic control unit area
  26. Position protective fender cover over fan shroud and support
  27. Remove clips securing PT supply hose to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    2x clips
  28. Release clip securing HV compressor harness to plastic connector housing
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, Take note of original routing
  29. Release clip securing AC compressor logic connector to HV harness
    Informational PurposesAn informational icon, calling your attention
    참고
    1x fir tree clip
  30. Release AC compressor logic connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x locking connector, Pull red tab to disengage lock and pull again to release connector, Do not push down on red tab
  31. Remove fastener securing compressor HV harness to AC compressor
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 13mm, 9 Nm
  32. Release HV harness connector from AC compressor
    Informational PurposesAn informational icon, calling your attention
    참고
    1x locking connector, Disengage black locking tab and release connector
  33. Remove AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 7 Nm, MYSP uses T25 bolt
  34. Remove the clip securing the coolant hose to the AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    1x fir tree clip
  35. Remove AC compressor and AC compressor bracket assembly from strut tower support brace
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace and rest on fender cover
  36. Release positive terminal cover
  37. Remove positive terminal cable from cowl
    Informational PurposesAn informational icon, calling your attention
    참고
    1x stud, E5, 8 Nm
  38. Release 12V positive cable clip from front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  39. Disconnect the supermanifold harness from the front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector
  40. Remove bolts securing front controller shield assembly and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 10mm, 8.5 Nm
  41. Disconnect remaining connectors on front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    5x connectors, Release locking tabs first if equipped
  42. Release harness guide from front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
  43. Remove bolts securing front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    3x bolts, 10mm, 10 Nm
  44. Remove front controller upper ground strap from body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm, Located under cowl, Discard bolt after removal
  45. Remove front controller lower ground strap
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm
  46. Remove the front controller from vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
  47. Disconnect HCU connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
  48. Release HCU connector harness
    Informational PurposesAn informational icon, calling your attention
    참고
    2x clips
  49. Remove bolt securing the steering gear assembly to intermediate shaft assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 13mm, 18 Nm
  50. Slide the electric steering column upward to remove it from the steering gear assembly
  51. Remove the inner bolts that attach the shock tower brace to the RH shock tower.
  52. Remove the outer bolt that attaches the shock tower brace to the RH shock tower.
  53. Remove the inner bolts that attach the shock tower brace to the LH shock tower.
  54. Remove the outer bolt that attaches the shock tower brace to the LH shock tower.
  55. Remove 4-tube bundle brake lines from HCU
    Informational PurposesAn informational icon, calling your attention
    참고
    4x nuts, 12mm, 16 Nm
  56. Release 4-tube bundle brake lines from LH top spacer
    Informational PurposesAn informational icon, calling your attention
    참고
    4x clips, Do not bend pipes
  57. Release 4-tube bundle brake lines from LH bottom spacer
    Informational PurposesAn informational icon, calling your attention
    참고
    4x clips, Do not bend pipe
  58. Release front brake pipe A from RH jounce hose
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  59. Release front brake pipe A from clips
    Informational PurposesAn informational icon, calling your attention
    참고
    5x clips, Do not bend pipe
  60. Remove front brake pipe A
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not bend pipe, Four-step removal, Remove pipe from HCU and negotiate around steering column, Guide pipe through RH wheel well, Lift LH side of thermal bar and guide pipe over body, Negotiate pipe around RH side of FDU and around HVAC line
  61. Release side sill brake pipe assembly from LH front junction block
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
  62. Remove bolt securing LH junction block to body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 6 Nm
  63. Remove front brake pipe B and C bundle
    Informational PurposesAn informational icon, calling your attention
    참고
    1x stud, Do not bend pipe, Three-step removal, Release junction block from rear brake pipes and body stud simultaneously, Remove bundle from HCU, Guide bundle toward front of vehicle
  64. Release front brake pipe D from LH jounce hose
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  65. Release front brake pipe D from clip
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, Do not bend pipe
  66. Remove front brake pipe D
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not bend pipe, Remove pipe from HCU then guide through LH wheel well

장착

  1. Position front brake pipe D
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not bend pipe, Guide pipe through LH wheel well then position onto HCU
  2. Secure front brake pipe D onto clip
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, Do not bend pipe
  3. Secure front brake pipe D onto LH jounce hose
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  4. Position front brake pipe B and C bundle
    Informational PurposesAn informational icon, calling your attention
    참고
    1x stud, Do not bend pipe, Three-step installation, Guide bundle toward rear of vehicle, Position bundle onto HCU, Secure junction block onto rear brake pipes and body stud simultaneously
  5. Install bolt securing LH junction block to body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 6 Nm
  6. Secure side sill brake pipe assembly onto LH front junction block
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
  7. Position front brake pipe A
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not bend pipe, Four-step installation, Negotiate pipe around HVAC line and around RH side of FDU, Lift LH side of thermal bar and guide pipe under bar, Guide pipe through RH wheel well, Negotiate around steering column and position pipe onto HCU
  8. Secure front brake pipe A onto clips
    Informational PurposesAn informational icon, calling your attention
    참고
    5x clips, Do not bend pipe
  9. Secure front brake pipe A onto RH jounce hose
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  10. Secure 4-tube bundle brake lines onto LH bottom spacer
    Informational PurposesAn informational icon, calling your attention
    참고
    4x clips, Do not bend pipe
  11. Secure 4-tube bundle brake lines onto LH top spacer
    Informational PurposesAn informational icon, calling your attention
    참고
    4x clips, Do not bend pipes
  12. Install 4-tube bundle brake lines onto HCU
    Informational PurposesAn informational icon, calling your attention
    참고
    4x nuts, 12mm, 16 Nm, Clean lines with brake cleaner before mating as needed
  13. Install fasteners for LH side of shock tower brace
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position
  14. Torque fasteners for RH side of shock tower brace
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position
  15. Slide the intermediate shaft assembly downward to install it to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    Ensure the intermediate shaft is aligned and fully seated,If necessary to align the shaft to steering gear
  16. Install bolt securing the intermediate shaft assembly to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 13mm, 18 Nm
  17. Secure HCU connector harness
    Informational PurposesAn informational icon, calling your attention
    참고
    2x clips
  18. Connect HCU connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Seat connection and rotate lever downward, Secure red locking tab
  19. Maneuver front controller into position
    Informational PurposesAn informational icon, calling your attention
    참고
    Slide over temp set hook first, then into bottom bracket temp set holes
  20. Secure front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    3x bolts, 10mm, 10 Nm
  21. Install front controller lower ground strap
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm
  22. Install front controller upper ground strap onto body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm, Install new bolt
  23. Install harness guide to front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts
  24. Connect front controller harness connectors
    Informational PurposesAn informational icon, calling your attention
    참고
    5x connectors, Fully seat connector, then engage locking tabs if equipped
  25. Install front controller protection shield
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 10mm, 8.5 Nm
  26. Connect the supermanifold harness to the front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector
  27. Secure 12V positive cable to front controller
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  28. Install positive terminal cable onto cowl
    Informational PurposesAn informational icon, calling your attention
    참고
    1x stud, E5, 8 Nm
  29. Secure positive terminal cover
  30. Position the AC compressor and AC compressor bracket assembly into the vehicle for assembly and install the fasteners securing the AC compressor assembly to the strut tower support brace
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace
  31. Install the clip securing the coolant hose to the AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    1x fir tree clip
  32. Install AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 7 Nm
  33. Install clip securing HV compressor harness to plastic connector housing
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, Take note of original routing
  34. Secure HV harness connector onto AC compressor
    Informational PurposesAn informational icon, calling your attention
    참고
    1x locking connector, Secure connector and engage black locking tab, Verify fully seated
  35. Install fastener securing AC compressor HV harness bracket to AC compressor
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 13mm, 9 Nm
  36. Secure AC compressor logic connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x locking connector, secure connection and engage red locking tab
  37. Install clip securing AC compressor logic connector to HV harness
    Informational PurposesAn informational icon, calling your attention
    참고
    1x fir tree clip
  38. Install clips securing PT supply hose to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    2x clips
  39. Remove protective fender cover over fan shroud and support
  40. Remove the oil drain container from underneath vehicle
  41. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  42. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  43. Remove HV insulating gloves
  44. Install the mid aero shield panel. See 패널 - 에어로 실드 - 후면(탈거 및 교체).
  45. Lower vehicle for access to underhood area
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  46. Position LV battery into vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    Lower vertically LV battery into the vehicle
  47. Install fasteners securing LV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    3x bolts, 8mm, 6 Nm Early production vehicle may have 3x bolts, M6, 10mm, 10 Nm
  48. Install negative terminal cable onto body
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 10 Nm
  49. Install clip securing negative terminal cable to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  50. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  51. Bleed the brakes. See 브레이크 오일 블리딩/플러싱.
  52. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  53. Install the LH and RH front wheel arch liners. See 휠 아치 라이너 - 전면 - LH(구조용 팩)(탈거 및 교체).
  54. Install all 4 wheels. See 휠 어셈블리(탈거 및 장착).
  55. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  56. Install clipping points securing compressor HV harness to front of vehicle body
    Informational PurposesAn informational icon, calling your attention
    참고
    5x clips, Return to original routing, Verify fully secured
  57. Install RH front wheel liner to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, 1x bolt, 10mm, 5 Nm
  58. Install LH front wheel liner to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip, 1x bolt, 10mm, 5 Nm
  59. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  60. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  61. Torque all four wheels
    Informational PurposesAn informational icon, calling your attention
    참고
    5x nuts (each wheel), 21mm, 175 Nm
  62. Install all four wheel caps
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cap, Align valve stem with wheel cap cavity
  63. Install the HEPA duct. See 덕트 - HEPA(탈거 및 교체)
  64. Install the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  65. Install the underhood storage unit. See 후드 내 보관 유닛(탈거 및 교체).
  66. Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  67. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    참고
    Lower rack arms fully and remove from under vehicle
  68. Raise the LH front window and close the LH front door
  69. Perform test drive
    Informational PurposesAn informational icon, calling your attention
    참고
    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing