2026-08-27

Cover - Ancillary Bay (7-Seat) (Remove and Install)

교정 코드 16101031 1.14 메모: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오. 메모: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.
경고
고전압에 노출되는 절차를 수행하기 전에 작업자에게 모든 장신구(시계, 팔찌, 반지, 목걸이, 귀걸이, ID 태그, 피어싱 장신구 등)를 벗으라고 하고 주머니에서 모든 물건(열쇠, 동전, 펜, 연필, 공구, 패스너 등)을 꺼내 놓으십시오.
경고
절차를 수행하기 위해서 시력 교정 안경이 필요한 경우, 시력 교정 안경을 머리에 단단히 고정하여 떨어지지 않게 하십시오.
경고
모든 필수 인증 교육을 완료한 기술자만 이 절차를 수행할 수 있습니다. Tesla는 타사 서비스 제공업체 기술자가 이 절차를 수행하기 전에 동등한 교육을 받을 것을 권장합니다. Tesla 기술자 요구 사항에 대한 자세한 내용이나 타사 기술자에 대한 분야별 설명은 HV Certification Requirements를 참조하십시오. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 안전 정보는 기술 노트 TN-15-92-003고압 인식 주의 사항을 참조하십시오.
Additional part that may be required for this operation (for Europe only):
  • 1108781-BB-F: LABEL - RECYCLING WARNING - EU or
  • 1108781-SH-F: LABEL - RECYCLING WARNING - EU

탈거

경고
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.
  1. Open all four doors and lower all four windows.
  2. Move the LH front seat forward.
  3. Partially remove the LH rear door seal.
  4. Release the clips (x8) and remove the LH 7-seat lower C-pillar trim.
    참고
    The rear edge mates with the groove in the trunk side trim. Starting at the front of the LH rear sill trim, release the clips while working your way back toward the rear.
  5. Fold down the 2nd row 60 seat.
  6. Disconnect the logic connector at the LH seat frame.
    참고
    1x connector
  7. Move the 60 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  8. Remove and discard the 60 seat rear outboard track fastener.
    참고
    1x patch bolt, 11mm, 37 Nm, Discard after removal.
  9. Remove and discard the 60 seat rear inboard track fasteners.
    참고
    2x patch bolts, 11mm, 37 Nm, Discard after removal.
  10. Move the 60 seat fully rearward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  11. Release one clip and remove the 60 seat outboard track cover.
    참고
    Slide covers forward to release from 60 seat tracks.
  12. Release two clips and remove the center track cover from 2nd row seats.
    참고
    Slide covers forward to release from 2nd row seat tracks.
  13. Release the cabin carpet from the 60 seat by pulling the cabin carpet towards front of vehicle.
  14. Remove and discard the 60 seat front inboard track fasteners.
    참고
    1x bolts, 11mm, 37 Nm, Discard after removal.
  15. Remove and discard the 60 seat front outboard track fastener.
    참고
    1x bolts, 11mm, 37 Nm, Discard after removal.
  16. Remove the 2nd row 60 seat assembly from vehicle.
    참고
    Recommend assistance.
  17. Move the RH front seat forward.
  18. Partially remove the RH rear door seal.
    참고
    Pillar and sill trim have tabs seated underneath seal.
  19. Release the clips (x8) and remove the RH lower C-pillar trim.
    참고
    The rear edge mates with the groove in the trunk side trim. Starting at the front of the RH rear sill trim, release the clips while working your way back toward the rear.
  20. Remove the 40 seat outboard track cover.
    참고
    1x clip, Slide cover forward to release from 40 seat track.
  21. Release the cabin carpet from 40 seat by pulling cabin carpet towards front of vehicle.
  22. Remove and discard bolts (x2) securing the 40 seat podium to the vehicle.
    참고
    2x patch bolts, 11mm, 37 Nm. Discard bolts after removal.
  23. Fold down the 2nd row 40 seatback assembly.
    참고
    Press the button or pull the manual lever to fold forwards. If the vehicle is powered off, use the manual lever instead.
  24. Disconnect the 40 frame connector.
    참고
    1x connector
  25. Move the 40 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  26. Remove and discard bolts (x2) securing 40 seat inner and outer tracks to vehicle.
    참고
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal.
  27. Move the 40 seat fully rearward using towel bar, with one hand on towel bar pull up and slide the seat rearward with your other hand.
  28. Remove the 40 seat from vehicle.
    참고
    Recommend assistance. Do not support 40 seat by cushion pan. Support 40 seat by podium.
  29. Remove the 3rd row seat cushion and disconnect harness.
    참고
    1x connector. Pull LH and RH release lever under 3rd row seat cushion to release seat cushion.
  30. Remove 3rd row RH seat cushion bolster.
    참고
    1x bolt, 13mm, 37 Nm. Slide RH cushion bolster towards front of vehicle to remove.
  31. Remove 3rd row LH seat cushion bolster.
    참고
    1x bolt, 13mm, 37 Nm. Slide LH seat cushion bolster towards front of vehicle to remove.
  32. Release clip securing 3rd row carpet to LH support bracket.
    참고
    1x clip
  33. Make a slit in 3rd row carpet around LH seat belt.
    참고
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet.
  34. Remove 3rd row carpet from under LH trunk side trim.
  35. Release the clip securing RH body harness to body.
  36. Make a slit in 3rd row carpet around RH seat belt.
    참고
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet.
  37. Remove the 3rd row carpet from under RH trunk side trim.
  38. Remove the 3rd row carpet from vehicle.
  39. Open the hood.
  40. Remove the clips (x14) and remove the rear apron.
  41. Disconnect 12V/LV power. See 12V/LV 전원(연결 해제 및 연결).
  42. Disconnect the HVC logic connector and install logic cap
    참고
    1x connector, 1x cap. Release locking tab, then push the handle downward to release the connector.
  43. Remove the 3rd row NVH insulator.
  44. Empty all pockets and remove all metal objects such as watches and jewelery.
  45. Inspect the HV insulating gloves for any damage.
  46. Put on the HV insulating gloves and leather over gloves.
  47. Remove and discard the bolts (x2) securing ancillary bay probe lid cover to ancillary bay cover.
    참고
    2x bolts, EP10 5-Lobe, 6 Nm. Discard after removal.
  48. Remove the ancillary bay probe lid cover from ancillary bay cover.
  49. Verify no high voltage.
    참고
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component. Measure B+ to Ground, B- to Ground, B+ to B-. If voltage is greater than 10V, Pack contactors are not open or welded, stop work and reach out to Service Engineering.
  50. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    참고
    Confirm no visual damage present. Replace gasket if damage is found.
  51. Install the new bolts securing ancillary bay probe lid cover to ancillary bay cover.
    6 Nm (4.4 lbs-ft)
    참고
    2x bolts, EP10 5-Lobe, 6 Nm. Install new fasteners
  52. Remove HV insulating gloves.
  53. Release positive 12V output cover from PCS cable.
    참고
    1x cover
  54. Remove and discard the nut securing positive 12V output from PCS cable and move the cable aside.
    참고
    1x nut, 13mm, 15 Nm. Discard after removal.
  55. Remove the fasteners securing ancillary bay cover to high voltage controller (HVC).
    참고
    4x bolts, E10, 5 Nm + 30 degrees. Newer vehicles may be equipped with 3x bolts.
  56. Put on HV insulating gloves and leather over gloves.
    경고
    Continue to wear the gloves until instructed to remove them.
  57. Loosen the bolts securing ancillary bay cover to HV battery.
    참고
    18x bolts, E10 5-Lobe, 8 Nm. Use E10 5-Lobe socket without magnet. The fasteners are captive and will stay attached to the ancillary bay cover.
  58. Remove the HVC logic cap.
    참고
    1x cap
  59. Remove the ancillary bay cover from the HV battery.
    참고
    Inspect the ancillary bay for any missing insulators. Install any missing insulators that are accessible before continuing to next step.

장착

  1. For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.
    그림 1. 1108781-BB-F shown, 1108781-SH-F similar
    • If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
    • If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
      1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
      2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
      3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F or 1108781-SH-F) on the new ancillary bay cover.
        참고
        For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
  2. 기존 보조 베이 커버에 볼케이노 브래킷이 있고 교체용 보조 베이 커버에 동일한 브래킷이 없는 경우, 필요에 따라 교체용 커버와 고전압 컨트롤러(HVC)가 제대로 맞도록 HVC를 재작업하십시오. 교체용 커버에 볼케이노 브래킷이 있는 경우, 이 절차의 다음 단계로 건너뜁니다.
    그림 2. 볼케이노 브래킷이 없는 교체용 보조 베이 커버
    그림 3. 보조 베이 커버 재작업 부분; 명확성을 위해 장착된 커버 표시
    그림 4. HVC 스탠드오프를 탈거해야 함; 명확성을 위해 탈거된 보조 베이 커버 표시
    1. HVC 커넥터에서 보조 베이 하네스를 연결 해제합니다.
    2. 힌지 트레이에 HVC를 고정하는 볼트를 탈거한 다음 차량에서 컨트롤러를 탈거합니다.
      2 Nm (1.5 lbs-ft)
      그림 5. 5볼트 HVC
    3. 드레멜 절단 휠을 사용하여 HVC 스탠드오프를 탈거합니다. 스탠드오프를 폐기합니다.
      경고
      이 절차를 수행할 때는 절단 방지 장갑 및 보안경을 포함한 적절한 개인 보호 장비(PPE)를 착용하십시오.
      경고
      HVC 상단 표면이나 주위의 스탠드오프가 손상되지 않도록 하십시오.
      참고
      스탠드오프의 바닥에 최대한 가깝게 절단합니다.
      팁
      다음 공구를 사용하는 것이 좋습니다.
      • 드레멜 액세서리 키트, 110개
    4. HVC 스탠드오프 구멍 위에 전기용 테이프를 붙입니다.
      팁
      다음 공구를 사용하는 것이 좋습니다.
      • 전기용 테이프
    5. HVC를 보조 베이 내에 장착한 후, HVC를 힌지 트레이에 고정하는 볼트를 장착합니다.
      2 Nm (1.5 lbs-ft)
    6. HVC 커넥터에 보조 베이 하네스를 연결합니다.
  3. Inspect ancillary bay walls for any damage.
    참고
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused. Any paint that comes off the ancillary bay wall—whether or not it sticks to the seal—will require an enclosure leak test when reassembled. It can still be reused.
  4. Inspect ancillary bay cover seal to confirm it has no visual damage.
    참고
    Image up close for clarity. Delaminated and torn seals cannot be reused.
  5. If the aluminum tape retrofit patch is missing or damaged, remove the patch (if present), clean the area with an IPA wipe, apply another patch of aluminum tape, and wet out the patch with a silicone roller to set the adhesive.
    팁
    다음 공구를 사용하는 것이 좋습니다.
    • 3M 425 Aluminum Foil Tape - 0601363
    그림 6. 5-Bolt to 4-Bolt Patch 50mm x 50mm
    그림 7. 4-Bolt to 3-Bolt Patch 30mm x 30mm
  6. Position the ancillary bay cover to HV battery for installation.
    참고
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  7. Install HVC logic cap.
    참고
    1x cap
  8. Install bolts securing ancillary bay cover to HV battery.
    8 Nm (5.9 lbs-ft)
    참고
    18x bolts, E10 5-Lobe, 8 Nm. Use E10 5-Lobe socket without magnet. Fasteners are captive. Follow torque sequence per image
  9. Remove HV insulating gloves.
  10. Install fasteners securing ancillary bay cover to high voltage controller (HVC).
    5 Nm (3.7 lbs-ft) + 30 degrees
    참고
    4x bolts, E10, 5 Nm + 30 degrees. Newer vehicles may be equipped with 3x bolts.
  11. Install the new nut (1523698-00-A) to secure the positive 12V output cable to the DCDC passthrough, and mark the nut with a paint pen after torque.
    9 Nm (6.6 lbs-ft)
    경고
    양극 출력 케이블이 DCDC 패스스루의 플라스틱 회전 방지 가장자리에 올바른 방향으로 올바르게 배치되었는지 확인합니다.
    참고
    1x nut, 13mm, 9 Nm. Make sure rubber boot is not pinched between cable terminal and pass through.
  12. Install the positive 12V output cover to PCS cable
    참고
    1x cover
  13. Install the 3rd row NVH insulator.
  14. Remove logic cap and connect the HVC logic connector.
    참고
    1x connector, 1x cap. Align connector then pull the handle to locking position get connector fully seated.
  15. Install 3rd row carpet into vehicle.
  16. Install 3rd row carpet under RH trunk side trim.
  17. Install clip securing RH body harness to body.
    참고
    1x clip
  18. Install 3rd carpet under LH trunk side trim.
  19. Install clip securing 3rd row carpet to LH support bracket.
    참고
    1x clip
  20. Connect 12V/LV power. See 12V/LV 전원(연결 해제 및 연결).
  21. Install 3rd row LH seat cushion bolster.
    참고
    1x bolt, 13mm, 37 Nm. Slide LH seat cushion bolster into seat frame assembly.
  22. Install 3rd row RH seat cushion bolster.
    참고
    1x bolt, 13mm, 37 Nm. Slide RH seat cushion bolster into seat frame assembly.
  23. Install 3rd row seat cushion and connect harness.
    참고
    1x connector. Secure 3rd row seat cushion into RH and LH latches.
  24. Install 40 seat into vehicle.
    참고
    Recommend assistance. Do not support 40 seat by cushion pan. Support 40 seat by podium.
  25. Connect 40 seat frame connector to body harness.
    참고
    1x connector
  26. Install new bolts (1616775-00-B) securing 40 seat podium to vehicle hand tight.
    참고
    2x patch bolts, 11mm, 37 Nm. Torque at later step.
  27. Move 40 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  28. Install new bolts (1616775-00-B) securing 40 seat inner and outer tracks to vehicle.
    참고
    2x patch bolts, 11mm, 37 Nm.
  29. Move 40 seat back to the original position.
  30. Torque bolts securing 40 seat podium to vehicle.
    37 Nm (27.3 lbs-ft)
    참고
    2x patch bolts, 11mm, 37 Nm.
  31. Install the cabin carpet to 40 seat.
  32. Install 40 seat outboard track cover.
    참고
    1x clip
  33. Install RH lower C-pillar trim.
    참고
    8x clips. Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips.
  34. Reseat RH rear door seal.
    참고
    Seat pillar and sill trim tabs underneath seal.
  35. Move the RH front seat to its original position.
  36. Install 2nd row 60 seat assembly.
    참고
    Recommend assistance.
  37. Connect logic connector at LH 60 seat frame.
    참고
    1x connector
  38. Install new fasteners (1616775-00-B) securing 60 seat frame to body.
    참고
    5x patch bolts, 11mm, 37 Nm. Bottom seat bolts located behind main carpet. Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  39. Secure cabin carpet to 60 seat.
    참고
    Strap velcro on.
  40. Move 60 seat to its original position.
  41. Install 60 seat outboard track cover.
    참고
    1x clip
  42. Install center track cover to 2nd row seats.
    참고
    2x clip. Slide cover straight on to clip to 2nd row seat tracks.
  43. Install LH 7-seat lower C-pillar trim.
    참고
    8x clips. Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  44. Reseat LH rear door seal.
    참고
    Seat pillar and sill trim tabs underneath seal.
  45. Move LH front seat to its original position.
  46. Raise all four windows and close all four windows.
    참고
    If 12V is powered up, unlatch rear doors before closing.