25/03/2024 09:31:26

하네스 - 메인 전면(구조용 팩 이외) (RHD)(탈거 및 교체)

교정 코드 17100712 5.52 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.

2024-03-22: Added a Note to make sure the first responder loop is disconnected prior to the installation of the new main front harness.

경고

이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.

Open RH front door
Lower RH front window
Move RH front seat backward
Open LH front door
Lower LH front window
Move LH front seat backward
Chock LH rear wheel
Place vehicle into tow mode

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Via Controls > Service > ''Towing''
Open hood
Power off vehicle from center display

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Via Controls > Safety & Security > Power Off > Power Off
Remove the rear apron.
Remove access panel

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3x clips, 1x connector
Remove fasteners securing the frunk assembly

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5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 4x bolts and 1x push clip securing frunk to reservoir neck
Remove frunk assembly from vehicle

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6x clips, Replace any clips if broken or missing
Disconnect 12V negative terminal and first responders loop

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1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
Remove vent tube hose from LH side of 12V battery

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1x hose
Release terminal cover and remove positive terminal

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2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
Remove bolt securing 12V battery upper tie down strap to AC compressor bracket

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1x bolt, 10mm, 5 Nm
Remove battery upper tie down strap

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Lift battery tie down strap up and remove it from the rear tie down hook strap
Remove 12V battery from vehicle
Release washer hose from washer tank neck

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5x anchors
Remove washer tank neck from washer tank

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1x O-ring, Pull straight out
Remove RH wiper arm nut cover

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1x cover
Remove the nut securing the RH wiper arm to wiper module

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1x nut, 15mm, 25 Nm
Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip

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1x clip, 1x hose
Remove the RH wiper arm and hose assembly from vehicle
Remove LH wiper arm nut cover

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1x cover
Remove the nut securing the LH wiper arm to wiper module

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1x nut, 15mm, 25 Nm
Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip

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1x clip, 1x hose
Remove the LH wiper arm and hose assembly from vehicle
Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip

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2x clip, 1x hose
Remove cowl screen retaining clips

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2x push clips
Release the cowl clips at the center bracket

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2x retaining clips
Remove cowl screen from vehicle

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2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield
Remove fresh air intake duct

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1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
Remove the bolts securing wiper module

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2x bolts, 10mm, 7 Nm
Remove wiper module from anchor bracket

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1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket
Disconnect wiper module harness

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1x connector, Rotate wiper assembly to expose under side
Remove wiper module from vehicle
Disconnect harness connector for windshield heater and release clip

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1x connector, 1x clip,Release locking tab
Secure the windshield harness out of the way to avoid damage

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Secure using tape
Disconnect washer pump harness clip

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1x fir clip
Remove bolts securing washer tank

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1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
Unplug washer tank level sensor

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1x connector
Disconnect washer tank pump connector

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1x connector
Remove washer assembly

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Drain washer fluid once removed
Release 12V positive cable clip from front controller

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1x clip
Disconnect the supermanifold harness from the front LV controller

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1x connector, 1x clip
Remove bolts securing front LV controller shield assembly and remove from vehicle

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2x bolts, 10mm, 8.5 Nm
Disconnect remaining connectors on front LV controller

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5x connectors, Release locking tabs first if equipped
Release harness guide from front LV controller

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2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
Remove bolts securing front LV controller

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3x bolts, 10mm, 10 Nm
Remove front controller upper ground strap from body

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1x bolt, 10mm, 10 Nm
Remove the front LV controller from vehicle

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Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
Release coolant hoses from car computer

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2x spring clips
Install plugs to car computer coolant hoses

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2x plugs, Do not need to engage spring clips
Install coolant plugs into coolant outlets of car computer that is being removed from vehicle
Remove nuts securing car computer to bulkhead

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6x nyloc nuts, 7.1 Nm, Discard nuts after removal
Remove RH IP end cap

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3x clips
Remove RH mid A-pillar assembly

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1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove RH air wave bezel cap from main decor assembly

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2x clips
Remove clip securing RH lower A-pillar trim

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1x push clip
Remove RH lower A-pillar trim

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6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Remove RH front floormat
Remove RH console side panel carpet

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12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Release RH footwell cover

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1x push clip, 1x screw, T20, 2.5 Nm
Remove connectors from RH footwell cover and remove from vehicle

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1x Ethernet connector, 1x puddle light connector
Remove clip securing RH front cabin carpet to body

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1x clip
Fold RH front cabin carpet rearward

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Newer Vins may be equipped with additional foam installed below carpet
Disconnect J6 frunk connector

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1x connector
Disconnect J1 power connector

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1x connector, Release lock then remove
Release black connector from right body controller and disconnect

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1x connector, 1x clip
Disconnect 12V connector from vehicle

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1x connector, Slide red locking tab up to unlock
Release DCDC cable from RH controller

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1x clip
Push the RH side of the front harness through the bulkhead

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Ensure that the RH harness is drawn without resistance
Remove LH IP end cap

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3x clips
Remove LH mid A-pillar assembly

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1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove LH air wave bezel cap from main decor assembly

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2x clips
Remove main decor assembly

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8x clips, 6x magic tapes, Replace securing clips as needed
Remove clip securing LH lower A-pillar trim

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1x push clip
Remove LH lower A-pillar trim

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1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
Remove LH front floormat
Remove clips securing LH footwell assembly

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3x push clips
Disconnect LH footwell assembly connectors and remove from vehicle

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2x connectors
Remove fasteners securing passenger knee air bag to vehicle

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2x screws, T20, 2 Nm, 1x push clip, 4x patch bolts, E10, 8 Nm, Discard patch bolts after removal, Support the knee air bag while lowering, The connector / harness length is very short
Remove passenger knee air bag

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1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
Remove screws securing glove box assembly to IP carrier

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6x screws, T20, 2.3 Nm
Disconnect glove box assembly connectors

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3x connectors
Disconnect glove box USB cable from car computer

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1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config
Remove the glove box from IP carrier

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3x clips
Remove the passenger footwell air duct

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1x push clip
Remove the RH IP air wave duct

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2x push clips
Remove LH console side panel carpet

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11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Remove clip securing LH front cabin carpet to body

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1x clip
Fold RH front cabin carpet rearward

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Newer Vins may be equipped with additional foam installed below carpet
Remove car computer shroud

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4x clips, Car computer does not need to be fully removed for access, removal of mounting nuts allows sufficient movement
Release harness clips from top of car computer

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2x clips, Car computer partially removed for better visual
Disconnect the LH front repeater camera harness connector from car computer

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1x connector, Release locking tab
Disconnect the RH front harness connectors from car computer

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4x connectors
Disconnect front harness white connector X909 from LH body harness and separate from left body controller

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1x connector, 1x clip
Release harness from LH controller

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1x clip
Disconnect J1 power connector

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1x connector, Release lock then remove
Disconnect J6 frunk connector

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1x connector
Push the LH side of the front harness through the bulkhead

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Ensure that the LH harness is drawn without resistance
Remove wheel chocks and push vehicle onto lift

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Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
Raise and support the vehicle.
Remove the LH front wheel cap.
Remove RH front wheel cap

참고
1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
Loosen the lug nuts (x5) on the LH front wheel.
Loosen RH front wheel

참고
5x nuts, 21mm, 175 Nm
Partially raise the vehicle, and then lower the lift onto the locks.
Remove the LH front wheel.
Remove RH front wheel

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5x nuts, 21mm, 175 Nm
Fully raise the vehicle, and then lower the lift onto the locks.
Remove the outer fasteners from the front aero shield.
Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.
Release LH front wheel liner from HV battery

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1x clip, 1x bolt, 10mm, 5 Nm
Release RH front wheel liner from HV battery

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1x clip, 1x bolt, 10mm, 5 Nm
Lower vehicle to comfortable working level

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Remove LH front fender garnish

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11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
Remove clips securing LH front wheel liner to vehicle

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14x clips
Remove LH front wheel liner from vehicle
Disconnect the front harness connectors for the LH side repeater and camera

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2x connectors
Remove the front harness clip for the LH side repeater and camera harness

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1x clip
Disconnect LH front ride height sensor connector

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1x connector
Remove the front harness for the LH front ride height sensor harness

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2x clips
Disconnect LH Front wheel speed sensor connector

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1x clip, 1x connector, Release locking tab
Disconnect LH FEM harness connector

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1x connector, Disengage locking tab
Disconnect connector to cooling fan module

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1x connector,
Disconnect connectors from horn assembly

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2x connectors, Take note of original routing
Remove the front harness for the cooling fan module harness

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1x clip
Disconnect LH headlamp connector

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1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
Disconnect the HVIL connector

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1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
Locate and disconnect the LH front shotgun crash accelerometer

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1x connector, Release locking tab and pull tab outward to release connector
Remove the front harness ground terminals at LH front shock tower

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2x bolts, 10mm, 8 Nm,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
Remove the ground bolt from the 12V negative harness

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1x bolt,10mm, 10 Nm
Disconnect HCU connector

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1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
Release connection for the front subframe harness

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1x locking connector, Release red locking tab, Disengage connection and release
Remove the LH harness bracket from vehicle

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2x tabs
Remove AC compressor ground strap

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1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
Disconnect the steering gear assembly connectors

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2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect
Disconnect logic connectors from steering gear assembly

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2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
Release front harness clip on RH side of front subframe

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1x clip
Disconnect brake fluid level sensor

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1x connector, Slide locking tab away from connector to fully release
Disconnect iBooster assembly harness from brake booster assembly

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2x connectors, Slide locking tab away from connector to fully release
Release clips securing front harness to LH side of body

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9x clips
Remove RH front fender garnish

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11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
Remove clips securing RH front wheel liner to vehicle

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14x clips
Remove RH front wheel liner from vehicle
Release connection for the front fascia

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1x locking connector, Release red locking tab and disengage connector
Release harness clip and connector to pedestrian warning speaker

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1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner
Disconnect RH FEM harness connector

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1x connector, Disengage locking tab
Disconnect the RH front wheel speed sensor connector

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1x connector, Release locking tab
Remove the front harness clip for the RH front wheel speed sensor harness

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2x clips
Disconnect the front harness connectors for the RH side repeater and camera

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2x connectors
Remove the front harness clip for the RH side repeater and camera harness

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1x clip
Disconnect RH headlamp connector

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1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
Locate and disconnect the RH front shotgun crash accelerometer

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1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
Remove the front harness ground terminals at RH front shock tower

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4x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
Remove clips securing RH side of front end harness

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8x clips
Remove the front harness from vehicle

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Recommend assistance
Position the front harness in vehicle for installation

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Make sure the first responder loop is disconnected prior to the installation of the new main front harness.

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Make sure to route LH branch underneath A/C compressor HV harness.

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Recommend assistance.
Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment

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Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation
Route LH side of harness into driver compartment

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Make sure to install grommet in proper orientation
Install clips securing front harness to LH side of body

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9x clips
Install LH harness bracket

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2x tabs
Install front harness clip on RH side of front subframe

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1x clip
Connect logic connectors to steering gear assembly

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2x connectors, Engage locking tab
Connect the steering gear assembly connectors

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2x locking connectors, Engage locking tab
Secure connection for the front subframe harness

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1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket
Connect HCU connector

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1x connector, Seat connection and rotate lever downward, Secure red locking tab
Install AC compressor ground strap

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1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
Install the front harness ground terminals to LH front shock tower

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2x bolts, 10mm, 8 Nm, Install new bolt if original was a self tapping tri-lobular bolt, otherwise bolts can be reused
Install the groud bolt from the 12V negative harness

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1x bolt,10mm, 10 Nm
Connect iBooster assembly harness to brake booster assembly

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2x connectors, Secure locking tab by sliding towards connector once installed
Connect brake fluid level sensor

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1x connector, Secure locking tab by sliding towards connector once installed
Connect the HVIL connector

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1x locking connector, Engage locking tab
Connect the front shotgun crash accelerometer

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1x connector, 2 stage connection, Verify connection is fully secured
Connect LH headlamp

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1x connector, 1x locking tab
Install the front harness clip for the LH side repeater and camera harness

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1x clip
Connect electrical harness to LH side repeater

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2x connectors, Ensure lock on camera connection is secure
Connect LH FEM harness connector

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1x connector, Engage locking tab
Install connector to cooling fan module

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1x connector
Install the front harness clip for the cooling fan module harness

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1x clip
Connect horn assembly connectors

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2x connectors
Connect LH Front wheel speed sensor connector

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1x clip, 1x connector, Engage locking tab
Connect LH front ride height sensor connector and install harness clips

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2x clips, 1x connector
Install LH front wheel liner to vehicle
Install LH front wheel liner clips securing LH front wheel liner to vehicle

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14x clips
Install LH front fender garnish

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12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia
Install the front harness clip around RH front frame rail area

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8x clips
Install the front harness ground terminals to RH front shock tower

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2x bolts, 10mm, 8 Nm,Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused
Install RH headlamp connector

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1x connector
Install RH front shotgun crash accelerometer

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1x connector
Connect RH FEM harness connector

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1x connector, Engage locking tab
Secure connection and clip for pedestrian warning speaker

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1x connector, 1x clip, Engage locking tab
Secure connection for the front fascia

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1x locking connector, Secure connection and fully engage red locking tab
Connect the front harness connectors for the RH side repeater and camera

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2x connectors
Install the front harness clip for the RH side repeater and camera harness

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1x clip
Connect the RH front wheel speed sensor connector

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1x connector, Engage locking tab
Install the front harness clip for the RH front wheel speed sensor harness

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2x clips
Position RH front wheel liner into RH front wheel well

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Align wheel liner with studs and clip holes
Install clips securing RH front wheel liner to vehicle

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14x clips
Install RH front fender garnish

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11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel
Raise vehicle fully and lower lift onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Install LH front wheel liner to HV battery

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1x clip, 1x bolt, 10mm, 5 Nm
Install RH front wheel liner to HV battery

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1x clip, 1x bolt, 10mm, 5 Nm
Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.
Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.
Lower vehicle partially and set onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Install LH front wheel

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5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Install RH front wheel

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5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Lower vehicle until tires are touching the ground

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque LH front wheel

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5x nuts, 21mm, 175 Nm
Torque RH front wheel

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5x nuts, 21mm, 175 Nm
Install LH front wheel cap

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1x cap, Align valve stem with wheel cap cavity
Install RH front wheel cap

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1x cap, Align valve stem with wheel cap cavity
Remove vehicle from lift

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Lower rack arms fully and remove from under vehicle
Push vehicle away from lift

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Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
Remove tape securing windshield heater harness
Connect the windshield heater harness and install clip

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1x connector, 1x clip, Engage locking tab
Maneuver front LV controller into position

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Slide over temp set hook first, then into bottom bracket temp set holes
Secure front LV controller

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3x bolts, 10mm, 10 Nm
Secure front LV controller upper ground strap

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1x bolt, 10mm, 10 Nm,
Install harness guide to the front LV controller

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2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts, If new bolts are not available apply Loctite 222 to the bolts
Connect front LV controller harness connectors

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5x connectors, Fully seat connector, then engage locking tabs if equipped
Install front LV controller protection shield

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2x bolts, 10mm, 8.5 Nm
Connect the supermanifold harness to the front LV controller

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1x connector, Verify locking tab is fully engaged
Secure 12V positive cable to front controller

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1x clip
Connect washer tank pump connector

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1x connector
Connect washer tank level sensor

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1x connector
Install washer tank assembly

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Align retaining stud at firewall with washer tank upper bracket
Install washer tank retaining nut and bolt

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1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
Connect washer pump harness clip

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1x fir clip
Place wiper module in vehicle
Connect wiper module harness

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1x connector, Rotate wiper assembly to expose under side
Install wiper module to anchor bracket

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1x rubber anchor, Push to engage
Install bolts securing wiper module

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2x bolts, 10mm, 7 Nm
Install LH wiper arm and hose assembly to vehicle
Connect washer hose from LH wiper arm to Y-tube fitting and install washer hose clip

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1x clip, 1x hose
Install nut securing LH wiper arm to wiper module

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1x nut, 15mm, 25 Nm
Install LH wiper arm nut cover

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1x cover
Install RH wiper arm and hose assembly to vehicle
Connect washer hose from RH wiper arm to Y-tube fitting and install washer hose clip

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1x clip, 1x hose
Install nut securing RH wiper arm to wiper module

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1x nut, 15mm, 25 Nm
Install RH wiper arm nut cover

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1x cover
Install fresh air intake duct

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1x bolt, 10mm, 4 Nm, 2x clips, 1x pin
Install washer tank neck to washer tank

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1x O-ring
Install washer hose to washer tank neck

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3x anchors
Install cowl screen to vehicle

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Seat cowl along edge of windshield
Secure cowl clips at center bracket

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2x retaining clips
Install cowl screen retaining clips

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2x push clips
Install 12V battery into vehicle
Position battery tie down strap onto the battery

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Hook the upper tie down strap into the rear tie down hook strap and position for installation
Install bolt securing upper tie down strap to the AC compressor bracket

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1x bolt, 10mm, 5 Nm
Install vent tube hose in 12V battery
Connect the front harness connectors to RH side of car computer

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4x connectors
Connect the front repeater camera harness connector to LH side of car computer

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1x connector, Engage locking tab
Secure harness to top of car computer

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2x clips
Install car computer shroud onto car computer

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4x clips
Install nuts securing car computer to the bulkhead

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4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
Remove coolant plug from car computer
Remove plugs from car computer coolant hoses

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2x plugs, Engage spring clips after removal
Secure hoses to car computer coolant inlet/outlet

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2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated
Remove absorbent material from below car computer coolant hose connection points
Remove coolant bottle cap
Fill coolant bottle to base of neck as indicated
Connect J6 frunk connector

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1x connector
Connect J1 power connector

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1x connector, Fully seat connector then engage lock
Secure harness to LH controller
Connect front harness white connector X909 to LH body harness and clip to LH body controller

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1x connector, 1x clip
Install the RH IP air wave duct

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2x push clips
Install the passenger footwell air duct

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1x push clip
Connect glove box assembly connectors

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3x connectors, Note puddle lamp harness routing to prevent blocking movement of pawls
Connect glove box USB cable to car computer

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1x connector, Connector count may vary depending from config
Install the glove box into IP carrier

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3x clips
Install screws securing glove box assembly to IP carrier

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6x screws, T20, 2.3 Nm
Install main decor assembly

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15x clips, 1x center clip
Install passenger knee air bag

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1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector
Install fasteners securing passenger knee air bag to vehicle

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4x patch bolts, E10, 8 Nm, 2x screws, T20, 2 Nm, 1x push clip, Install new patch bolts
Fold LH main carpet back in place
Secure LH main carpet to body

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1x push clip
Install LH console side panel carpet

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11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
Install connectors to LH footwell cover and position for installation

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2x connectors
Install clips securing LH footwell cover

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3x push clips
Install LH front floormat
Install LH lower A-pillar trim

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6x clips, 2 locating pins, Align front locating pin first
Install clip securing LH lower A-pillar trim

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1x push clip
Install LH mid A-pillar assembly

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1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
Install LH air wave bezel cap to main decor assembly

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2x clips
Install LH IP end cap

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3x clips
Connect 12V connector to vehicle

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1x connector, Engage locking tab
Secure DCDC cable to RH controller

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1x clip
Connect black connector and secure to right body controller

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1x connector, 1x clip
Connect J1 power connector

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1x connector, Fully seat connector then engage lock
Connect J6 frunk connector

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1x connector
Fold RH main carpet back in place
Install clip securing RH front cabin carpet to body

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1x clip
Install RH console side panel carpet

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12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
Install RH lower A-pillar trim

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6x clips, 2x locating pins, Align front locating pin first
Install clip securing RH lower A-pillar trim

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1x clip
Install RH air wave bezel cap to main decor assembly

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2x clips
Install RH IP end cap

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3x clips
Install RH mid A-pillar assembly

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1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
Connect the RH footwell assembly connectors

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2x connectors, 2x tabs
Install clips securing RH footwell assembly

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2x push clips, 1x screw, T20, 1 Nm
Install RH front floor mat
Install frunk assembly into vehicle

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6x clips, Replace any clips if broken or missingEnsure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
Secure frunk to washer fluid reservoir neck

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1x push clip
Install fasteners securing the frunk assembly

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5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
Install access panel

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3x clips, 1x connector
Install fastener securing frunk to washer fluid reservoir neck

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1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location
Connect the First Responder Loop and 12V negative battery cable.
Move LH front seat to original position

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This can also be achieved by selecting driver profile via UI
Raise the LH front window.
Close the LH front door.
Place vehicle in service mode through UI

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Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box And then touch "ok"At last Select ‘X’ at top left of window to close once complete
Access thermal system routines using the UI

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Select quick controls > Service mode > Thermal > Actions
Select "Start Coolant Air Purge" using the UI

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Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time, it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
Exit Service Mode through UI

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Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit
Inspect coolant level and top off as necessary

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Ensure coolant is filled using G-48 coolant
Install coolant bottle cap
Install the rear apron.
Close the hood.
Move the RH front seat to its original position.
Raise the RH front window.
Close the RH front door.