12/08/2024 00:21:39

커버 - 보조 베이(구조용 팩)(탈거 및 교체)

교정 코드 16101042 1.50 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.

  • 2023-11-08: Added/updated HV insulating glove steps.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
고전압에 노출되는 절차를 수행하기 전에 작업자에게 모든 장신구(시계, 팔찌, 반지, 목걸이, 귀걸이, ID 태그, 피어싱 장신구 등)를 벗으라고 하고 주머니에서 모든 물건(열쇠, 동전, 펜, 연필, 공구, 패스너 등)을 꺼내 놓으십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
절차를 수행하기 위해서 시력 교정 안경이 필요한 경우, 시력 교정 안경을 머리에 단단히 고정하여 떨어지지 않게 하십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항을 참조하십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibilty of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.
Additional part that may be required for this operation (for Europe only):

탈거

  1. Open all the doors and lower all the windows.
  2. Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  3. Remove the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  4. Move the front seats forward.
  5. Remove the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
  6. Remove the LH and RH lower c-pillar trims. See 트림 - C필러 - 하단 - LH(탈거 및 교체).
  7. Remove the RH 2nd row seat back. See 시트 등받이 - 2열 - RH(탈거 및 교체).
  8. Remove the LH 2nd row seat back. See 시트 등받이 - 2열 - LH(탈거 및 교체).
  9. Disconnect LV power. See 12V/LV 전원(연결 해제 및 연결).
  10. Verify operation of multimeter.
    Informational PurposesAn informational icon, calling your attention
    참고
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals.
  11. 차량 HV 비활성화 절차를 수행합니다. 참조 항목: 차량 HV 비활성화 절차 (구조용 팩).
  12. Remove HV insulating gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    경고
    If flashing is present on the vehicle single-piece rear casting, put on cut-resistant gloves.
  13. Lower vehicle until tires are touching the ground.
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  14. Disconnect HVC logic connector and install logic cap.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, 1x cap, Release locking tab then pivot handle downward to release connector.
  15. Disconnect power connector to HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Pull locking tab upward then release connection.
  16. Disengage LH body harness from rear body and move aside.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip.
  17. Remove bolt securing busbar cover access door.
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 소켓
  18. Remove bolts (x2) securing charge port busbar kit to HV header.
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 소켓
  19. Lift busbar kit connector to remove from HV header.
    Informational PurposesAn informational icon, calling your attention
    참고
    Use inflatable air bag to suspend busbar away from HV header during removal and installation.
  20. Remove NVH insulation from ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    참고
    Move insulation aside.
  21. Remove fasteners (x3) securing ancillary bay cover to high voltage controller.
    팁: 다음 공구 사용을 권장합니다.
    • 외부 Torx E10
  22. Release fasteners (x3) securing PCS LVDC header to ancillary bay cover.
    팁: 다음 공구 사용을 권장합니다.
    • Torx T20 비트
  23. Release fasteners (x2) securing charge port header to ancillary bay cover and remove doubler.
    Informational PurposesAn informational icon, calling your attention
    참고
    Release charge port header from ancillary bay and remove plastic doubler, Take note of small tabs on shielding.
    팁: 다음 공구 사용을 권장합니다.
    • EPL 10 socket
  24. Put on HV insulating gloves and leather over gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    경고
    Continue to wear the gloves until instructed to remove them.
  25. Release perimeter bolts (x22) securing ancillary bay to HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    captured bolts
    팁: 다음 공구 사용을 권장합니다.
    • EPL 10 socket
  26. Remove ancillary bay cover from HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    Recommend assistance, Lift up on the RH side and pivot the cover, Maneuver away from body casting and charge port components and HV header.

장착

  1. Inspect the inner edge of the vehicle single-piece rear casting for metal flashing. If flashing is present, put on cut-resistant gloves.
  2. Inspect ancillary bay phantom seal to verify no damage is present.
    Informational PurposesAn informational icon, calling your attention
    참고
    If damage is present, Replace ancillary bay phantom seal.
  3. Install ancillary bay cover onto HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    Recommend assistance, Guide LH side of cover into position clearing HV header, Maneuver cover past body casting and into position with charge port components.
  4. Install perimeter bolts (x22) securing ancillary bay to HV battery.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    참고
    Thread bolts in evenly and torque.
    팁: 다음 공구 사용을 권장합니다.
    • EPL 10 socket
  5. Remove HV insulating gloves.
  6. Secure doubler and install fasteners (x2) securing charge port header to ancillary bay cover .
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    참고
    Secure doubler onto header and install bolts, Take note of small tabs on shielding.
    팁: 다음 공구 사용을 권장합니다.
    • EPL 10 socket
  7. Install fasteners (x3) securing PCS LVDC header to ancillary bay cover.
    2.5 Nm (1.8 lbs-ft)
    팁: 다음 공구 사용을 권장합니다.
    • Torx T20 비트
  8. Install fasteners (x3) securing ancillary bay cover to high voltage controller.
    10 Nm (7.4 lbs-ft)
    팁: 다음 공구 사용을 권장합니다.
    • 외부 Torx E10
  9. Install NVH insulation onto ancillary bay cover.
  10. Connect power connector to HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Push red locking tab down to secure connection.
  11. Connect HVC logic connector.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed.
  12. Clean busbar HV connector contact surface of residual Penetrox.
    Informational PurposesAn informational icon, calling your attention
    참고
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar.
  13. Clean HV connector contact surface of residual Penetrox.
    Informational PurposesAn informational icon, calling your attention
    참고
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector.
  14. Apply Penetrox onto HV connector joints.
    Informational PurposesAn informational icon, calling your attention
    참고
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered.
  15. Position busbar kit connector and lower onto HV header.
  16. Install bolts (x2) securing charge port busbar kit to HV Header.d
    9 Nm (6.6 lbs-ft)
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 소켓
  17. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  18. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head.
    Informational PurposesAn informational icon, calling your attention
    참고
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
  19. Install fastener securing busbar cover access door.
    9 Nm (6.6 lbs-ft)
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 소켓
  20. Remove HV insulating gloves.
  21. Engage LH body harness onto rear body.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip.
  22. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
  23. Secure RDU HV harness onto HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins.
  24. Apply Loctite 222 onto mid aero shield bolts (x11) and install mid aero shield.d
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    참고
    Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip.
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 소켓
  25. Install push clips at left and right wheel house liner to mid aero shield.
    Informational PurposesAn informational icon, calling your attention
    참고
    2x clips.
  26. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  27. Connect 12V/LV power. See 12V/LV 전원(연결 해제 및 연결).
  28. Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  29. Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  30. Install the RH 2nd row seat back. See 시트 등받이 - 2열 - RH(탈거 및 교체).
  31. Install the RH lower c-pillar trim. See 트림 - C필러 - 하단 - LH(탈거 및 교체).
  32. Install the LH 2nd row seat back. See 시트 등받이 - 2열 - LH(탈거 및 교체).
  33. Install the LH lower c-pillar trim. See 트림 - C필러 - 하단 - LH(탈거 및 교체).
  34. Install the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
  35. Move the front seats to original positions.
  36. Remove vehicle from lift.
    Informational PurposesAn informational icon, calling your attention
    참고
    Lower rack arms fully and remove from under vehicle.
  37. Raise all four windows.
  38. Close all four doors.
    Informational PurposesAn informational icon, calling your attention
    참고
    If 12V is powered up, Unlatch rear doors before closing.