17/06/2024 21:24:21
래치 핀 - AC- 충전 포트(CP)(중국)(탈거 및 교체)
교정 코드 44011132 0.84 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
경고
이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
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Open all four doors.
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Lower all four windows.
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Move LH front seat forward.
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Move RH front seat forward.
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Open the hood.
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Remove the rear apron.
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Remove HEPA filter assembly.
참고2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, Then lift up to clear frunk assembly
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Open charge port door.
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Open liftgate.
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Power off the vehicle using the touchscreen.
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Disconnect the LV battery connector and First Responder Loop.
- Empty all pockets and remove all metal objects such as watches and jewelery.
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Inspect the HV insulating gloves for any damage.
참고HV 절연 장갑 사용 기한이 만료되지 않았는지 확인하십시오. 지역별 장갑 사용 기한 정보는 TN-15-92-003을 참조하십시오.
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Put on the HV insulating gloves and leather over gloves.
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Verify there is no high voltage present
at the charge port on the type 2 (AC charge inlet).
참고Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Verify there is no high voltage present
at the charge port on the Combo 2 (DC charge inlet).
참고Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Remove HV insulating gloves.
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Remove 2nd row seat cushion.
참고1x connector, Lift front edge of seat cushion upward to release foam from frame
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Partially remove LH rear door
seal.
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Remove LH Lower C-Pillar trim.
참고5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ, by vehicle build location,Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.
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Remove rear load floor.
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Remove front load floor.
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Remove trunk sill trim.
참고4x clips
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Remove LH load floor bracket.
참고2x tabs, 2x clips, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.
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Remove LH trunk side trim.
참고2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also varyt
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Remove LH trunk side trim.
참고2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also vary.
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Remove LH trunk side trim.
참고1x push clip, 5x clips, Release remaining clips and guide front clip stanchions around LH C-pillar.
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Remove LH upper C-pillar trim.
참고6x clips, Guide front upper corner groove out from headliner and place trim aside.
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Remove LH C-pillar bracket.
참고3x clips, 1x manual release cable, 1x harness clip
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Release connectors from chargeport
assembly.
참고3x connectors, Fully remove white locking tab before disconnecting. Pull red locking tab to release lock, pull again to release from connector.
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Remove charge port safety cap.
참고2x tabs
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Remove fasteners securing charge port
busbar to charge port and remove busbar leads from studs.
참고2x nuts, 10mm, 9 Nm, Nuts have captured washers.
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Release AC 3 phase connector from
chargeport assembly.
참고1x connector, Release locking tab upward.
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Remove charge port assembly.
참고3x bolts, 10mm, 9 Nm
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Pull and hold the manual release cable
to release the actuator.
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Remove actuator screws from charge port
assembly.
참고2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Remove actuator from charge port
assembly.
참고Turn over 30 degrees and take out the actuator.
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Remove DC charge port latch stick o-ring
from charge port assembly.
참고1x o-ring, Discard after removal
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Remove AC charge port latch stick from
actuator.
참고Rotate to release
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Lubricate AC latch stick and
o-ring.
참고1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring.
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Install AC latch stick to
actuator.
참고Rotate to install
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Install DC latch stick o-ring to charge
port assembly.
참고Do not damage o-ring
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Position actuator to charge port
assembly.
참고Gently push actuator, Make sure there is no gap between actuator and charge port.
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Install screws securing actuator to
charge port assembly.
참고2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Install charge port assembly.
참고3x bolts, 10mm, 9 Nm
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Install AC 3 phase connector to charge
port assembly.
참고1x connector, Slide downward to engage
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Inspect HV insulating gloves.
참고HV 절연 장갑 사용 기한이 만료되지 않았는지 확인하십시오. 지역별 장갑 사용 기한 정보는 TN-15-92-003을 참조하십시오.
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Put on HV insulating gloves and leather
over gloves.
참고Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Clean charge port busbar contact surface of residual Penetrox
참고1x connector, Allow 1 minute dry time
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Apply Penetrox to backside of busbar
leads.
참고Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
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Install charge port busbar leads to
charge port assembly.
참고2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
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Perform Hioki resistance test at each HV
joint from HV busbar lead to charge port stud.
참고2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
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Remove HV insulating gloves.
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Install charge port safety cap.
참고2x tabs
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Install logic connectors to charge port
assembly.
참고3x connectors, 1x red locking tab, 2x white locking tab
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Install LH C-pillar bracket.
참고3x clips, 1x manual release cable, 1x harness clip
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Install LH upper C-pillar trim.
참고6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim.
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Install LH trunk side trim.
참고2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location
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Install LH trunk side trim.
참고2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location
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Install LH trunk pocket bracket.
참고1x push clip, 5x alignment tabs
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Install LH load floor bracket.
참고3x tabs, 2x clips, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall
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Install trunk sill trim.
참고4x clips, Seat seal around edge of trim
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Install front load floor.
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Install rear load floor.
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Install LH Lower C-Pillar trim.
참고5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH Lower C-Pillar trim into trunk side trim and work your way forward securing clips, trim part may slightly differ, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall
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Reseat LH rear door seal.
참고Seat pillar and sill trim tabs underneath seal
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Install 2nd row seat cushion.
참고1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
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Connect the First Responder Loop and LV battery connector.
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Install HEPA filter assembly.
참고2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Rework requires new bolts
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Install the rear apron.
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Close liftgate.
- Move the RH front seat to its original position.
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Move LH front seat to original
position.
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Verify operation of charging
system.
참고Confirm that AC and DC charging are ok.
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Close the hood.
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Raise all four windows.
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Close all four doors.
참고If LV is powered up, Unlatch rear doors before closing.