04/06/2024 21:10:36

전기기계식 브레이크 부스터 어셈블리(구조용 팩)(탈거 및 교체)

교정 코드 33201022 1.86 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.

  • 2023-12-07: Updated brake stiffness routine.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
  1. Raise and support vehicle with wheels still touching the ground
    Informational PurposesAn informational icon, calling your attention
    참고
    Ensure vehicle is not charging
  2. Open LH front door
  3. Lower LH front window
  4. Open hood
  5. Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  6. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 5 Nm
  7. Release washer tank neck from washer tank and set aside
    Informational PurposesAn informational icon, calling your attention
    참고
    1x O-ring, No need to remove hose from neck
  8. Remove the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  9. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    참고
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  10. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    참고
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  11. Remove all four wheels. See 휠 어셈블리(탈거 및 장착).
  12. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  13. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    참고
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  14. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  15. Position the oil drain container under hydraulic control unit area
  16. Place absorbent material underneath brake booster and reservoir area
  17. Remove fluid from brake fluid reservoir
  18. Remove master cylinder secondary pipe from brake booster
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  19. Remove master cylinder primary pipe from brake booster
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm
  20. Remove LH front floormat
  21. Remove the LH center console side panel. See 사이드 패널 - 센터 콘솔 - LH(탈거 및 교체).
  22. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    참고
    2x push clips, 1x screw, T20, 2.5 Nm
  23. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  24. Remove fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    2x push clips, 2x screws, T20, 2 Nm, 4x patch bolts, E10, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
  25. Disconnect the driver knee air bag and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  26. Remove the LH footwell air duct
  27. Disconnect brake switch
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector
  28. Remove brake switch from pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    Twist counter clockwise 45 degrees to remove. Replace if damaged during removal
  29. Remove cotter clip from clevis pin on brake pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  30. Remove clevis pin from brake pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x pin
  31. Remove fasteners securing booster to bulkhead
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nyloc nuts, 13mm, 16.5 Nm, Discard after removal
  32. Remove brake booster assembly from vehicle
  33. Position brake booster assembly into vehicle
  34. Install fasteners securing booster to bulkhead
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nuts, 13mm, 16.5 Nm, Install new nyloc nuts
  35. Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x pin
  36. Install cotter pin into clevis pin clip on brake pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip
  37. Install brake switch onto pedal assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    Confirm that the brake pedal is in the home position, iBooster and Brake Pedal must be assembled together for brake light switch to be installed, Push the brake switch into the clip until it stops (don't push so hard as to move the brake pedal), Twist clockwise 45 degrees to set the brake switch, Make sure brake switch connector facing RH side of vehicle with connector pins vertical
  38. Connect brake switch connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector
  39. Install the LH footwell duct into HVAC module
  40. Connect the driver knee air bag and install into vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  41. Connect the driver knee air bag and install into vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Engage locking tab, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  42. Install fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 2x push clips
  43. Install connectors to LH footwell cover and position for installation
    Informational PurposesAn informational icon, calling your attention
    참고
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  44. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    참고
    1x screw, T20, 2.5 Nm, 2x push clips
  45. Remove the LH center console side panel. See 사이드 패널 - 센터 콘솔 - LH(탈거 및 교체).
  46. Install LH front floormat
  47. Install master cylinder primary pipe from brake booster
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
  48. Install master cylinder secondary pipe onto brake booster
    Informational PurposesAn informational icon, calling your attention
    참고
    1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
  49. Remove absorbent material from underneath brake booster assembly and reservoir area
  50. Remove the oil drain container from underneath vehicle
  51. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  52. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    참고
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  53. Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
  54. Select ‘UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
    ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    참고
    Select ‘X’ at top right of window to close once complete
  55. Once firmware redeploy is complete, Verify on center display release notes are present
    Informational PurposesAn informational icon, calling your attention
    참고
    If the redeploy fails you may receive an error message on UI
  56. Fill brake bleeder reservoir to full level
  57. Clean area around brake fluid reservoir and remove brake reservoir cap
  58. Top off brake fluid reservoir
    Informational PurposesAn informational icon, calling your attention
    참고
    Top off brake fluid as needed
  59. Install pressure bleeder adapter onto reservoir
  60. Set brake bleed reservoir pressure to 30 psi
    Informational PurposesAn informational icon, calling your attention
    참고
    Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
  61. Re-establish vehicle connection to Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    참고
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  62. Select Actions/Autodiag and search for "bleed"
  63. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    참고
    2x covers
  64. Open LH front brake caliper outer bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  65. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  66. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Informational PurposesAn informational icon, calling your attention
    참고
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  67. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    참고
    2x covers
  68. Open RH front brake caliper outer bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  69. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  70. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Informational PurposesAn informational icon, calling your attention
    참고
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  71. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover
  72. Open RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  73. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  74. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  75. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover
  76. Open LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  77. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  78. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  79. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
  80. Remove pressure bleeder adapter from reservoir
  81. Check fluid level
    Informational PurposesAn informational icon, calling your attention
    참고
    Top off if necessary
  82. Install brake reservoir cap
  83. Pump the brake pedal a few times to ensure the brake pedal feels normal
  84. Toolbox 3 사용:
    1. Actions 탭을 선택하고 다음을 검색합니다. "Stiffness".
    2. ODIN 루틴 TEST_BRAKE_X_STIFFNESS-TEST-SERVICEvia Toolbox: (link)via Service Mode: Chassis ➜ Brakes ➜ Brake Stiffness Test을(를) 선택한 다음, 루틴의 해당 링크를 클릭합니다.
    3. 만약 브레이크 패드나 로터를 교체한 경우 "Action_Type"에서 UNBURNISHED를 선택합니다. 그 외 모든 경우에는 BURNISHED를 선택합니다.
    4. RUN을 클릭하여 루틴이 완료될 때까지 기다립니다.
      Informational PurposesAn informational icon, calling your attention
      참고
      테스트가 진행되는 동안 브레이크 페달을 누르지 마십시오.
  85. Remove Ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  86. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  87. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    참고
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  88. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  89. Install all 4 wheels. See 휠 어셈블리(탈거 및 장착).
  90. Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
  91. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    참고
    1x O-ring, Ensure washer hose is properly routed after installation
  92. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, 10mm, 5 Nm
  93. Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  94. Close hood
  95. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    참고
    Lower rack arms fully and remove from under vehicle
  96. Raise LH front window
  97. Close LH front door
  98. Perform test drive
    Informational PurposesAn informational icon, calling your attention
    참고
    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing