04/06/2024 21:10:36
전기기계식 브레이크 부스터 어셈블리(구조용 팩)(탈거 및 교체)
교정 코드 33201022 1.86 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
- 2023-12-07: Updated brake stiffness routine.
경고
이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
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Raise and support vehicle with wheels still touching the ground
참고Ensure vehicle is not charging
- Open LH front door
- Lower LH front window
- Open hood
- Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
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Remove bolt securing frunk to washer fluid reservoir neck
참고1x bolt, 10mm, 5 Nm
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Release washer tank neck from washer tank and set aside
참고1x O-ring, No need to remove hose from neck
- Remove the HEPA filter. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
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Power off vehicle from center display
참고Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
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Disconnect LV battery connector and First Responder Loop
참고2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
- Remove all four wheels. See 휠 어셈블리(탈거 및 장착).
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Raise vehicle fully and lower lift onto locks
참고Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove front aero shield
참고12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle partially and set lift onto locks
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Position the oil drain container under hydraulic control unit area
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Place absorbent material underneath brake booster and reservoir area
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Remove fluid from brake fluid reservoir
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Remove master cylinder secondary pipe from brake booster
참고1x nut, 12mm, 16 Nm
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Remove master cylinder primary pipe from brake booster
참고1x nut, 12mm, 16 Nm
- Remove LH front floormat
- Remove the LH center console side panel. See 사이드 패널 - 센터 콘솔 - LH(탈거 및 교체).
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Remove screw and clips securing LH footwell cover
참고2x push clips, 1x screw, T20, 2.5 Nm
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Remove connectors from LH footwell cover and remove from vehicle
참고3x tabs, 1x Ethernet connector, 1x puddle light connector
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Remove fasteners securing driver knee air bag to vehicle
참고2x push clips, 2x screws, T20, 2 Nm, 4x patch bolts, E10, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
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Disconnect the driver knee air bag and remove from vehicle
참고1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
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Remove the LH footwell air duct
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Disconnect brake switch
참고1x connector
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Remove brake switch from pedal assembly
참고Twist counter clockwise 45 degrees to remove. Replace if damaged during removal
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Remove cotter clip from clevis pin on brake pedal assembly
참고1x clip
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Remove clevis pin from brake pedal assembly
참고1x pin
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Remove fasteners securing booster to bulkhead
참고2x nyloc nuts, 13mm, 16.5 Nm, Discard after removal
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Remove brake booster assembly from vehicle
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Position brake booster assembly into vehicle
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Install fasteners securing booster to bulkhead
참고2x nuts, 13mm, 16.5 Nm, Install new nyloc nuts
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Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
참고1x pin
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Install cotter pin into clevis pin clip on brake pedal assembly
참고1x clip
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Install brake switch onto pedal assembly
참고Confirm that the brake pedal is in the home position, iBooster and Brake Pedal must be assembled together for brake light switch to be installed, Push the brake switch into the clip until it stops (don't push so hard as to move the brake pedal), Twist clockwise 45 degrees to set the brake switch, Make sure brake switch connector facing RH side of vehicle with connector pins vertical
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Connect brake switch connector
참고1x connector
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Install the LH footwell duct into HVAC module
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Connect the driver knee air bag and install into vehicle
참고1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
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Connect the driver knee air bag and install into vehicle
참고1x connector, Engage locking tab, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
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Install fasteners securing driver knee air bag to vehicle
참고4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 2x push clips
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Install connectors to LH footwell cover and position for installation
참고3x tabs, 1x Ethernet connector, 1x puddle light connector
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Install screw and clips securing LH footwell cover
참고1x screw, T20, 2.5 Nm, 2x push clips
- Remove the LH center console side panel. See 사이드 패널 - 센터 콘솔 - LH(탈거 및 교체).
- Install LH front floormat
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Install master cylinder primary pipe from brake booster
참고1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
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Install master cylinder secondary pipe onto brake booster
참고1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading
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Remove absorbent material from underneath brake booster assembly and reservoir area
- Remove the oil drain container from underneath vehicle
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Connect first responder loop and LV battery
참고2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Connect to vehicle using Toolbox 3.0
참고Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
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Select ‘UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
- Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
- Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
- Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
- Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
- Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
참고Select ‘X’ at top right of window to close once complete -
Once firmware redeploy is complete, Verify on center display release notes are present
참고If the redeploy fails you may receive an error message on UI
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Fill brake bleeder reservoir to full level
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Clean area around brake fluid reservoir and remove brake reservoir cap
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Top off brake fluid reservoir
참고Top off brake fluid as needed
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Install pressure bleeder adapter onto reservoir
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Set brake bleed reservoir pressure to 30 psi
참고Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
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Re-establish vehicle connection to Toolbox 3.0
참고Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select Actions/Autodiag and search for "bleed"
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Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
참고2x covers
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Open LH front brake caliper outer
bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers -
Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
참고2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
참고2x covers
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Open RH front brake caliper outer
bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers -
Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
참고2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
참고2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
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Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
참고1x cover
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Open RH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
- Chassis ➜ Brakes ➜ Brake Bleed FL-RR
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper -
Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
참고1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
참고1x cover
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Open LH rear brake caliper bleeding
valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
- Chassis ➜ Brakes ➜ Brake Bleed FR-RL
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper -
Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
참고1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
참고1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
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Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
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Remove pressure bleeder adapter from reservoir
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Check fluid level
참고Top off if necessary
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Install brake reservoir cap
- Pump the brake pedal a few times to ensure the brake pedal feels normal
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Toolbox 3 사용:
- Remove Ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Raise vehicle fully and lower lift onto locks
참고Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
참고12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle partially and set onto locks
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
- Install all 4 wheels. See 휠 어셈블리(탈거 및 장착).
- Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
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Install washer tank neck to washer tank
참고1x O-ring, Ensure washer hose is properly routed after installation
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Secure frunk to washer fluid reservoir neck
참고1x bolt, 10mm, 5 Nm
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Close hood
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Remove vehicle from lift
참고Lower rack arms fully and remove from under vehicle
- Raise LH front window
- Close LH front door
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Perform test drive
참고Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing