08/04/2024 10:56:07

Hose - Inverter to Heat Exchanger - Rear Drive Unit (3DU) (Remove and Replace)

Code de correction 18300192 2.76 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Protection individuelle to make sure wearing proper PPE when performing the below procedure.

  • 2023-08-25: Updated EPB Service Mode reference.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Raise and support vehicle
  2. Open all four doors and lower all four windows.
  3. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release).
  4. Move both front seats forward
  5. Remove 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x tabs, 2x connectors, Press tab toward LH side of vehicle on each side to release front edge of seat cushion
  6. Open hood
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Press "Open" button on the touchscreen to release the latch, Lift the lid manually
  7. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x clips, Only store rear apron visible face upwards
  8. Remove cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips, Heat pump vehicles have 3x clips
  9. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via Controls > Safety & Security > Vehicle Power > Power Off, Confirm power off at warning dialogue box
  10. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  11. Disconnect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release locking tab
  12. Remove all items from pockets and ensure not wearing metal items
  13. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
  14. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  15. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  16. Remove ancillary bay probe lid cover from ancillary bay cover
  17. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  18. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Confirm no damage is present, Seal can be re-used
  19. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
  20. Remove LH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x cap
  21. Remove RH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x cap
  22. Loosen RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  23. Loosen LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  24. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure all windows are lowered and rear doors are latched to prevent accidental closure when vehicle is powered down
  25. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  26. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  27. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  28. Remove RH rear brake caliper from knuckle and hang from body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolt, E18, 83 Nm, Discard bolts after removal, Hand tighten lug nut to secure rotor on early production vehicles
  29. Remove LH rear brake caliper from knuckle and hang from body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, E18, 83 Nm, Discard after removal, Hand tighten lug nut to secure rotor on early production vehicles
  30. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  31. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Remarque
    13x bolts, 10mm, 5 Nm
  32. Remove bolts securing the rear diffuser to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, 10mm, 4 Nm, 2x fastener covers
  33. Remove outer bolts securing rear diffuser to rear fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 10mm, 3 Nm
  34. Remove bolts securing rear lower fascia to rear fascia diffuser
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 3 Nm
  35. Release tabs securing rear diffuser to rear fascia and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x tabs, Start from one side and work your way across while releasing tabs
  36. Remove LH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 6 Nm, 2x tabs
  37. Remove RH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 6 Nm, 2x tabs
  38. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  39. Install spring compressor onto LH rear coil spring
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Tooling may vary per service center, Reference photos for clarification
  40. Unbolt LH strut from body at top mount
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 41 Nm
  41. Install spring compressor onto RH rear coil spring
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Tooling may vary per service center, Reference photos for clarification
  42. Unbolt RH strut from body at top mount
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 41 Nm
  43. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  44. Disconnect RH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release locking tab
  45. Remove RH side 12V subframe harness clip from body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x barrel clip
  46. Disconnect LH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector
  47. Remove LH side 12V subframe harness clip from body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x barrel clip
  48. Remove nut securing RDU ground strap to vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 10 Nm, Located at LH rear wheel well area
  49. Remove nut securing LH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  50. Remove stabilizer bar from LH rear end link
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need to move the stabilizer bar up/down to get the correct angle to remove end link
  51. Remove nut securing RH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  52. Remove stabilizer bar from RH rear end link
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need to move the stabilizer bar up/down to get the correct angle to remove end link
  53. Position support stand to support front portion of rear subframe
  54. Remove bolts securing rear stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x patch bolts, 11mm, 30 Nm, Discard after removal
  55. Lower support stand and remove stabilizer bar from vehicle
  56. Remove support stand from under vehicle
  57. Release clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  58. Release LH side hose clip from rear battery skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, Clip quantity may vary on older vehicles
  59. Release RH side hose clips from rear battery skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  60. Release clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  61. Remove lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10, 13 Nm, Older VINs may be equipped with additional fastener count
  62. Remove upper nut securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles
  63. Remove upper bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm
  64. Remove HV battery rear skid plate enclosure
  65. Position coolant drain container underneath LH rear of HV battery
  66. Disconnect RDU inverter inlet tube from LH rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 2x plugs, Plug HV battery and hose
  67. Position coolant drain container underneath RH rear of vehicle
  68. Disconnect RDU outlet hose from PT return tube and plug both hose ends
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 2x plugs, Lower hose located at RH rear of HV battery, Use shop towel to clean any residue coolant if necessary
  69. Remove coolant drain container from underneath vehicle
  70. Remove nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 10 Nm, Number of fasteners may vary
  71. Disconnect RDU HV cable from HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  72. Place subframe lifting tool into position underneath rear subframe
  73. Connect air supply to subframe lifting tool
  74. Raise subframe lifting tool to support rear subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x straps, Attach metal hooks at the end of straps to rings on subframe lifting tool and pull straps until secure, Lower the vehicle if necessary, Recommend assistance
  75. Remove smaller fasteners securing LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 35 Nm
  76. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 130 Nm, Discard after removal
  77. Remove smaller fasteners for RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 35 Nm
  78. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 130 Nm, Discard after removal
  79. Remove LH rear bolt securing subframe to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 165 Nm, Discard after removal
  80. Remove RH rear bolt securing subframe to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 165 Nm, Discard after removal
  81. Lower subframe and rear drive unit assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use caution while lowering subframe to avoid damage to surrounding components
  82. Disconnect air supply from subframe lifting tool
  83. Release RDU inverter to oil cooler hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x hose clip, Image zoomed in for clarity
  84. Release clips securing RDU inverter to oil cooler hose from RDU assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips
  85. Disconnect RDU inverter coolant hose from heat exchanger and remove hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip,1x plug, Clean excess coolant from area
  86. Secure RDU inverter to oil cooler hose onto heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 1x plug, Clean excess coolant from area, Perform push-pull-push test to make sure hose is fully engaged
  87. Secure clips holding inverter to coolant hose to RDU
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips
  88. Secure inverter to cooler hose to inverter
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Perform push-pull-push test to make sure hose is fully engaged
  89. Position subframe and rear drive unit assembly under vehicle
  90. Connect air supply to subframe lifting tool
  91. Raise subframe and rear drive unit assembly into position
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use caution to not damage components while raising subframe
  92. Install RH rear bolt securing rear subframe to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 165 Nm, Install new bolt, Torque at later step
  93. Install LH rear bolt securing rear subframe to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 165 Nm, Install new bolt, Torque at later step
  94. Install LH front bolt and shear plate to rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  95. Install bolts securing LH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 35 Nm
  96. Install RH front bolt and shear plate to rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  97. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 35 Nm
  98. Torque bolts securing shear plates to vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm
  99. Torque bolt securing subframe and LH shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque
  100. Torque bolt securing subframe and RH shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque
  101. Torque bolt securing RH rear of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque
  102. Torque bolt securing LH rear of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque
  103. Lower rear subframe lifting tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify yellow safety straps are removed from subframe
  104. Disconnect air supply from subframe lifting tool
  105. Remove subframe lifting tool from underneath vehicle
  106. Connect RDU HV cable to HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
  107. Install nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 10 Nm, Number of fasteners may vary
  108. Position coolant drain container underneath RH rear of vehicle
  109. Remove hose plugs and connect RDU outlet hose to PT return tube
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully engaged, Use shop towel to clean any coolant residue if necessary
  110. Position coolant drain container underneath LH rear of HV battery
  111. Remove plugs and connect RDU inverter inlet hose to LH rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Perform push-pull-push test to make sure hose is fully engaged
  112. Remove coolant drain container from underneath vehicle
  113. Position HV battery rear skid plate enclosure onto HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Recommend assistance if needed
  114. Install upper bolts securing HV battery rear skid plate enclosure hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm, Torque at later step
  115. Install upper nut securing HV battery rear skid plate enclosure hand tight
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm, Torque at later step
  116. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10, 13 Nm, Earlier VINs may be equipped with additional bolts
  117. Torque bolts securing HV battery rear skid plate enclosure to vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm
  118. Torque upper nut securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm
  119. Install clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  120. Install RH side hose clips to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  121. Install LH side hose clip to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, Clip quantity may vary on older vehicles
  122. Install clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips
  123. Place stabilizer bar into position for installation and raise stand to support stabilizer bar
  124. Install bolts securing stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x patch bolts, 11mm, 30 Nm, Install new patch bolts
  125. Position LH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  126. Install nut securing LH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  127. Position RH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  128. Install nut securing RH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  129. Remove support stand from under vehicle
  130. Install RDU ground strap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 10 Nm, Re-install 1x washer if vehicle had this washer during removal, Located at LH rear wheel well area
  131. Install LH side 12V subframe harness clip to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x barrel clip
  132. Connect LH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector
  133. Install RH side 12V subframe harness clip to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x barrel clip
  134. Connect RH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector
  135. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  136. Install bolts securing LH damper to body at top mount
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 41 Nm
  137. Install bolts securing RH damper to body at top mount
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 41 Nm
  138. Remove bolt securing RH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 5 Nm, Remove lug nut previously installed for early production vehicles
  139. Install hub jack adapter onto LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x lug nuts, 21mm, Hand tight
  140. Position and raise support stand to simulate RH rear suspension at ride height
  141. Use rear ride height torque gauge to verify RH suspension is set to ride height specification
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need to slightly adjust stand or spring compressor
  142. Measure from bottom of quarter panel to center of axle as a secondary check to make sure RH suspension is set to ride height
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Distance should be 378 mm
  143. Torque bolt securing RH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  144. Torque bolt securing RH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  145. Torque bolt securing RH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 134 Nm, Mark with paint pen
  146. Remove support stand from underneath RH suspension
  147. Remove hub jack adapter from LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x lug nuts, 21mm, Hand tight
  148. Install bolt securing RH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 5 Nm
  149. Remove spring compressor from RH rear coil spring
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Tooling may vary per service center, Reference photos for clarification.
  150. Remove bolt securing LH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 5 Nm, Remove lug nut previously installed for early production vehicles
  151. Install hub jack adapter onto LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x lug nuts, 21mm, Hand tight
  152. Position and raise support stand to simulate LH rear suspension at ride height
  153. Use rear ride height torque gauge to verify LH suspension is set to ride height specification
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need to slightly adjust stand or spring compressor tool
  154. Measure from bottom of quarter panel to center of axle as a secondary check to make sure RH suspension is set to ride height
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Distance should be 378 mm
  155. Torque bolt securing LH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  156. Torque bolt securing LH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  157. Torque bolt securing LH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 21mm, 134 Nm, Mark with paint pen
  158. Remove support stand from underneath LH rear suspension
  159. Remove hub jack adapter from LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x lug nuts, 21mm, Hand tight
  160. Install bolt securing LH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 5 Nm
  161. Remove spring compressor from LH rear coil spring
  162. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  163. Install RH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 6 Nm, 2x tabs
  164. Install LH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 6 Nm, 2x tabs
  165. Install rear diffuser to vehicle then engage tabs securing it to fascia
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x tabs
  166. Install the bolts securing the rear diffuser to inner rear fascia
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 3 Nm
  167. Install outer bolts securing rear diffuser to rear fascia assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 10mm, 3 Nm
  168. Apply Loctite 222 onto rear diffuser bolts and install bolts securing rear diffuser to body
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, 10mm, 4 Nm, 2x fastener covers, Number of bolts may vary on newer vehicles
  169. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  170. Install RH rear brake caliper onto knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolt, E18, 83 Nm, Install new bolts, Remove the S-hook from vehicle
  171. Install LH rear brake caliper onto knuckle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolt, E18, 83 Nm, Install new bolts, Remove the S-hook from vehicle
  172. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  173. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  174. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  175. Torque LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  176. Torque RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x nuts, 21mm, 175 Nm
  177. Install LH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x cap, Verify emblem is aligned with valve stem
  178. Install RH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x cap, Verify emblem is aligned with valve stem
  179. Remove coolant bottle cap
  180. Connect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
  181. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 6 Nm
  182. Place vehicle into Park
  183. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  184. Select ‘Actions/Autodiag’ tab and search for ‘Purge'
  185. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGECoolant Air PurgeGen3/tasks/TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE Model3/tasks/TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGELow Voltage Controllers Low Voltage ControllersThermal / Actions - Coolant Air PurgeThermal / Coolant System - Coolant Air Purgehv / Procedures - ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  186. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Both connectors are located on LH side of vehicle, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
  187. Move LH front seat to original position
  188. Move RH front seat to original position
  189. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  190. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure that fluid level is at Max line
  191. Install coolant bottle cap
  192. Install cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips, Heat pump vehicles have 3x clips
  193. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x clips
  194. Close hood
  195. Remove lift arms from below vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lower rack arms fully and remove them from under vehicle
  196. Raise all windows
  197. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Unlatch rear doors before closing
  198. Refer to the Alignment Requirement tables to determine whether an EPAS alignment check (EC) or four wheel alignment check (AC) is necessary. If performed, add the alignment check/adjust as a separate activity. See Exigences de réglage de la géométrie - Suspension.