Torque Specifications - Battery System
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Nuts that attach the positive/negative terminal of the DCDC harness to the positive/negative DCDC passthrough busbar |
 4.5 Nm (3.3 lbs-ft) |
|
Réutiliser | |
| Bolts that attach the power conversion system to the HV battery |
6 Bolt Power Conversion System: 6 Nm (4.4 lbs-ft) 5 Bolt Power Conversion System:  18 Nm (13.3 lbs-ft) |
|
Réutiliser | Upon installation, mark each bolt with a paint pen |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the DC inlet positive busbar to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolt that attaches the DC inlet negative busbar to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x2) that attach the FC positive outlet jumper to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x2) that attach the FC negative outlet jumper to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x3) that attach the HV battery fast charge contactor to the ancillary bay |
5.5 Nm (4.1 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the AC filter harness to the negative DC inlet busbar |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolt that attaches the AC filter harness to the positive DC inlet busbar |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x2) that attach the FC positive outlet jumper to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x2) that attach the FC negative outlet jumper to the ancillary bay |
15 Nm (11.1 lbs-ft) -180 deg 5 Nm (3.7 lbs-ft) +60 deg |
|
Remplacer | |
| Bolts (x3) that attach the HV battery fast charge contactor to the ancillary bay |
5.5 Nm (4.1 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolts that attach the HVC to the ancillary bay cover |
 5 Nm (3.7 lbs-ft) +30 deg |
|
Remplacer | |
| Screws that attach the HVC tray to the ancillary bay |
 2 Nm (1.5 lbs-ft) |
|
Réutiliser | Not necessary to remove these fasteners if only removing the HVC |
| Bolts that attach the HVC tray to the HVC |
 2 Nm (1.5 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the pyrotechnic battery disconnect to the HV battery |
 9 Nm (6.6 lbs-ft) |
|
Remplacer |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the rear skid plate to the lower HV battery |
 13 Nm (9.6 lbs-ft) |
|
Réutiliser | |
| Nut that attaches the rear skid plate to the upper HV battery |
13 Nm (9.6 lbs-ft) |
|
Réutiliser | |
| Bolts that attach the rear skid plate to the upper HV battery |
 30 Nm (22.1 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Nut that attaches the positive 12V output cable to the DCDC passthrough |
 9 Nm (6.6 lbs-ft) |
|
Remplacer |
Remarque
Après le serrage, marquez les fixations avec un crayon à peinture.
|
| Bolt that attaches the ancillary bay cover to the high voltage controller |
5 Nm (3.7 lbs-ft) +30 deg |
|
Remplacer | |
| Bolt attaches the ancillary bay cover to the HV battery |
 8 Nm (5.9 lbs-ft) |
|
Réutiliser |
ATTENTION Use an External Torx E10 5-Lobe socket that is not magnetized. Sockets with magnets will not fully grip and can possibly strip the bolt head. Remarque Torque these fasteners in the sequence specified in the installation step. Remarque These bolts are attached to the ancillary bay cover. |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolts (EPL10 or EPR10) that attach the ancillary bay cover to the HV battery |
5 Nm (3.7 lbs-ft) |
|
Réutiliser Remplacer |
Remarque Torque these fasteners in the sequence
specified in the installation step. Remarque These bolts are attached to the ancillary bay
cover. |
| Bolts (EPL10 or EPR10) that attach the charge port header to the ancillary bay cover |
10 Nm (7.4 lbs-ft) |
|
Réutiliser | |
| Bolts (EPL10) that attach the 3-phase header to the ancillary bay |
6 Nm (4.4 lbs-ft) |
|
Réutiliser | |
| Bolts (E10 or EPL14) that attach the ancillary bay cover to the HV controller |
10 Nm (7.4 lbs-ft) |
|
||
| Bolts (T20) that attach the PCS LVDC header to the ancillary bay cover |
2.5 Nm (1.8 lbs-ft) |
|
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the HV probe cover to the ancillary bay cover |
 6 Nm (4.4 lbs-ft) |
|
Remplacer |
Remarque
Après le serrage, marquez les fixations avec un crayon à peinture.
|
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attach the lower rear edge of the LH wheel arch liner to the body |
5 Nm (3.7 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
|
Bolt that attaches the positive pack contactor to the positive busbar Nut that attaches the positive pack contactor to the module 4 rear terminal |
9 Nm (6.6 lbs-ft) |
|
Remplacer |
Bolt: 1104475-00-F Nut: 1104654-00-B |
| Nuts that attach the positive pack contactor to the ancillary bay |
8 Nm (5.9 lbs-ft) |
|
Réutiliser | |
|
Bolt that attaches the negative pack contactor to the DC link busbar joint Nut that attaches the negative pack contactor to HV battery tall silicon terminal |
9 Nm (6.6 lbs-ft) |
|
Remplacer |
Bolt: 1104475-00-F Nut: 1104654-00-B |
| Nuts that attach the negative pack contactor to the ancillary bay |
8 Nm (5.9 lbs-ft) |
|
Réutiliser |
| Description | Valeur de couple | Outils recommandés | Réutiliser/remplacer | Remarques |
|---|---|---|---|---|
| Bolt that attaches the shunt assembly to the ancillary bay |
9 Nm (6.6 lbs-ft) |
|
Remplacer |