Code de correction New REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps à taux fixe (FRT) connexe représentent tout le travail à accomplir pour cette procédure, y compris les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous. REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.

1. This procedure requires refrigerant evacuation and recharge, Please add specific evacuation and recharge correction code as needed
2. Set up AC machine
   Remarque

   Touch time only, Connect to power, Turn power switch on

   

   

   

3. Open all four doors
4. Lower all four windows
5. Open liftgate
6. Remove cover from outer LH sun visor mount
   Remarque

   Take care not to damage the sun visor mounting cover

   

   

7. Remove LH sun visor
   Remarque

   1x screw, T20, 2.8 Nm, 1x tab, 1x connector if equipped with lighted visors

   

   

   

8. Remove LH sun visor center support
   Remarque

   1x screw, T15, 2.5 Nm, Release cover and remove screw

   

   

9. Remove rear view mirror lower cover
   Remarque

   4x tabs, Pull down at an angle to release the tabs

   

   

10. Disconnect rear view mirror connector
    Remarque

    1x connector

    

11. Remove rear view mirror
    Remarque

    Rotate mirror counterclockwise to release

    

    

12. Remove rear view mirror upper cover
    Remarque

    4x clips

    

    

13. Remove cover from outer RH sun visor mount
    Remarque

    Take care not to damage the sun visor mounting cover

    

14. Remove RH sun visor
    Remarque

    1x screw, T20, 2.8 Nm, 1x tab, 1x connector if equipped with lighted visors

    

    

15. Remove RH sun visor center support
    Remarque

    1x screw, T15, 2.5 Nm, Release cover and remove screw

    

    

16. Fully lower and extend steering column

    

17. Remove LH IP side cover
    Remarque

    4x clips, 1x connector

    

    

    

18. Remove LH middle A-pillar trim
    Remarque

    2x clips

    

19. Remove LH lower IP trim
    Remarque

    1x screw, T20, 2 Nm, 9x clips

    

    

    

20. Remove LH lower A-pillar trim
    Remarque

    4x clips, Number of clips securing trim may vary depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

    

    

    

21. Remove RH IP side cover
    Remarque

    4x clips, 1x connector

    

    

22. Remove RH middle A-pillar trim

    

23. Remove RH instrument panel lower assembly
    Remarque

    13x clips

    

    

    

24. Remove glove box lower trim
    Remarque

    6x clips

    

    

25. Remove glove box from IP carrier
    Remarque

    6x screws, T20, 2.3 Nm, 3x connectors

    

    

26. Remove RH footwell cover
    Remarque

    2x screws, T20, 2 Nm, 1x connector

    

    

27. Remove RH lower A-pillar trim
    Remarque

    4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

    

    

    

28. Move LH front seat backward
29. Move RH front seat backward
30. Open hood
    Remarque

    Via Controls > Front Trunk
31. Remove rear underhood apron
    Remarque

    8x clips

    

    

32. Remove RH underhood apron
    Remarque

    9x clips

    

    

33. Remove LH underhood apron
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    9x clips, (*Use this step for Model S Refresh procedures)

    

    

34. Release primary and secondary drain tubes from cabin intake duct assembly
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    2x hoses

    

    

35. Release cabin intake duct assembly from cowl panel
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    3x push clips

    

36. Remove cabin intake duct assembly
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    2x tabs, one on each side

    

    

37. Remove HEPA filter outlet duct
    Remarque

    Lift up, Pull towards front of vehicle, Then rotate clockwise

    

    

38. Remove caps from low side and high side refrigerant service ports
    Remarque

    2x caps

    

39. Connect laptop to vehicle with a tethered Ethernet connection via Toolbox 3
    Remarque

    1x connector, 2x clips, Newer models will access connector below MCU with cubby removed, Older models will access port at LH side of IP with end cap removedOpen Toolbox 3 website and establish connection to vehicle, Select connection status icon at top right corner and select Connect Locally (icon will turn green when vehicle is connected), Local connection will enable service mode plus on display

    

    

40. Unlock vehicle Gateway
    Remarque

    After vehicle has been put into "Service Mode", hold down the brake pedal, while holding down brake pedal simultaneously hold the turn signal stalk fully up for at least 10 seconds, "GTW UNLOCKING" should pop up on the instrument cluster right below the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the instrument cluster underneath the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

    

    

    

    

41. Exécutez la routine ODIN PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTvia Toolbox:(link)
42. Connect A/C machine hoses to refrigerant service ports in vehicle
    Remarque

    Blue hose to the low-side port, Red hose to the high-side port, Use the coupler for this refrigerant type, Do not mix R-134a and R-1234yf fittings, After the couplers are seated open both hose valves

    

43. Perform refrigerant system recovery
    Remarque

    Note or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart toolbox article 353700

    

    

    

44. Position wheel chocks at LH rear wheel

    

45. Place vehicle into "Tow Mode"
    Remarque

    Via Controls > ''Service''

    

46. Power off vehicle from center display
    Remarque

    Via Controls > Safety > Power Off

    

    

47. Disconnect 12V battery negative terminal and First Responder Loop
    Remarque

    1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components

    

48. Remove LH shock tower cover
    Remarque

    4x push clips

    

    

49. Remove RH shock tower cover
    Remarque

    4x push clips

    

    

50. Remove LH side wiper arm
    Remarque

    1x nut, 17mm, 31 Nm

    

51. Remove RH side wiper arm
    Remarque

    1x nut, 17mm, 31 Nm

    

52. Release cowl screen from body
    Remarque

    4x push clips

    

53. Release cowl screen from windshield
    Remarque

    The cowl screen sits along the windshield, lift the corners of the cowl and lift the middle of the assembly to full remove the cowl screen from the vehicle

    

    

54. Lift cowl screen past pedestrian protection actuators

    

    

55. Remove cowl screen from vehicle
    Remarque

    Carefully flex the cowl screen to clear the hood strut and be sure not to scratch the under hood or fender

    

    

56. Remove wiper motor
    Remarque

    3x bolts, 10mm, 6 Nm, 1x connector, 1x clip, Turn the wiper module counter clockwise while removing, Keep your fingers away from any potential pinch points and moving parts while connecting and installing the wiper module, Do not attempt to test the module until it is fully installed in the vehicle

    

    

    

    

57. Remove fuse box cover
    Remarque

    2x tabs, Push tabs inwards to release and remove fuse box cover

    

58. Remove 12V supply cable to DCDC
    Remarque

    1x nyloc nut, 13mm, 12 Nm, 1x clip, Discard nyloc nut

    

59. Release clips securing 12V battery supply cable to fuse box and strut tower cross beam
    Remarque

    3x clips

    

60. Disconnect pyrotechnic fuse connector
    Remarque

    1x connector, Gently lift up orange lock tab to release connector

    

61. Remove bolts securing fuse box to body
    Remarque

    2x bolts, 10mm, 6 Nm

    

62. Release fuse box from body
    Remarque

    2x tabs, Slide fuse box to RH side to release tabs, then lift

    

63. Disconnect remaining connectors from bottom of fuse box
    Remarque

    3x connectors, Depress locking tabs on sides of flip-type connector and flip lever on connector to reseal

    

64. Remove clip securing harness to LH shock tower brace

    

65. Remove LH air suspension reservoir bracket from LH shock brace
    Remarque

    2x bolts, 10mm, 6 Nm

    

66. Remove LH shock tower brace
    Remarque

    1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm

    

    

67. Remove AC line bracket bolt on RH shock brace
    Remarque

    1x bolt, 10mm, 6 Nm

    

68. Remove air reservoir bracket mounting bolts from RH shock brace
    Remarque

    2x bolts, 10mm, 6 Nm

    

69. Remove RH shock tower brace
    Remarque

    1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm

    

    

70. Remove screws securing air suspension reservoir to bracket
    Remarque

    2x screws, T25, 2.5 Nm

    

    

71. Set air suspension reservoir aside for access
    Remarque

    Maneuver below AC line

    

72. Remove fasteners securing TXV to evaporator
    Remarque

    2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

    

73. Disconnect A/C hoses and TXV from HVAC unit
    Remarque

    Gently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV

    

74. Open second row cup holder

    

    

75. Remove second row cup holder trim panel
    Remarque

    3x tabs, Slide panel straight up to remove

    

    

76. Remove RH center console panel
    Remarque

    22x clips, Replace any damaged or missing clips

    

77. Remove LH center console panel
    Remarque

    22x clips, Replace any damaged or missing clips

    

78. Remove rear center console vent
    Remarque

    2x connectors, 4x tabs, Pull vent straight out, gently release locking tabs for USB connectors and slide out

    

    

    

79. Close cup holder

    

80. Remove rear panel from console
    Remarque

    6x clips, 3x connectors

    

    

    

81. Remove bolts securing rear of console to body
    Remarque

    2x bolts, 10mm, 7 Nm

    

    

82. Remove LH side console closeout panel
    Remarque

    6x clips, Pull side panel back and slide closeout panel down behind side panel

    

    

    

    

    

83. Remove bolt securing LH front of console to IP
    Remarque

    1x bolt, 10mm, 7 Nm

    

84. Remove RH side console closeout panel
    Remarque

    6x clips

    

    

    

    

    

85. Disconnect 2 USB connectors and release from console trim
    Remarque

    2x connectors, 2x fir tree clips, RH front of console

    

    

    

86. Release clip securing connector and disconnect 12V harness connector
    Remarque

    1x connector, 1x clip, RH front of console, on backside of panel

    

    

    

87. Open console sliding door

    

88. Remove console floor panel

    

89. Remove bolts securing middle of console to body
    Remarque

    2x bolts, 10mm, 3 Nm

    

90. Remove center console from vehicle
    Remarque

    Lift rear of console up, pull backwards and lift up and remove from vehicle, Recommend assistance

    

91. Remove screw securing LH side of top pad
    Remarque

    1x screw, T20, 1 Nm

    

92. Remove LH upper A-pillar trim panel
    Remarque

    1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip

    

    

    

    

    

93. Remove lower binnacle cover from IP area of vehicle
    Remarque

    4x clips

    

94. Remove screws securing top pad at binnacle area
    Remarque

    2x screws, T20, 1 Nm

    

95. Remove screw securing RH side of top pad
    Remarque

    1x screw, T20, 1 Nm

    

96. Remove RH upper A-pillar trim panel
    Remarque

    1x screw, 7mm, 2 Nm, 1x connector

    

    

    

    

    

97. Disconnect connectors from RH side of DAS ECU
    Remarque

    7x connectors, DAS 2.0 has 4x connectors

    

    

98. Remove fasteners securing DAS ECU to cross car beam
    Remarque

    4x nuts, 8mm, 5 Nm, Discard after removal

    

99. Disconnect connectors from LH side of Autopilot ECU and remove from vehicle
    Remarque

    7x connectors

    

    

100. Disconnect passenger airbag connectors
     Remarque

     2x connectors, Release locking tab

     

     

101. Remove passenger airbag mounting bolts
     Remarque

     2x bolts, 10mm, 10 Nm

     

102. Cover aluminum strip on top pad and MCU bezel with tape for protection

     

     

103. Release top pad at leading edge, from drivers outer finisher to inner finisher
     Remarque

     8x clips

     

104. Release RH side of top pad working from right to left
     Remarque

     9x clips, Use caution to not crease aluminum trim when lifting top pad

     

105. Release MCU ground strap
     Remarque

     1x tab

     

     

106. Release remaining clips, remove top pad from vehicle, and place onto protective surface
     Remarque

     6x clips, Recommend assistance

     

107. Remove defrost mesh grille assembly
     Remarque

     10x clips

     

     

108. Remove screws securing RH IP finisher
     Remarque

     2x screws, T20, 2 Nm

     

109. Release clips for RH IP finisher and remove from vehicle
     Remarque

     4x clips

     

110. Release clips securing steering gap hider to IC bezel
     Remarque

     2x clips

     

     

111. Remove instrument cluster bezel
     Remarque

     4x screws, T20, 2 Nm, Remove screws securing instrument cluster bezel to IP carrier and remove bezel

     

     

112. Remove screws securing LH inner IP finisher with vent to IP carrier
     Remarque

     2x screws, T20, 2 Nm, raise top pad with airbag tool if additional access is needed

     

113. Release clips securing LH inner IP finisher with vent to IP carrier and remove from vehicle
     Remarque

     3x clips

     

     

114. Install screws securing LH inner IP finisher with vent to IP carrier
     Remarque

     2x screws, T20, 1 Nm

     

115. Remove LH outer IP finisher from IP carrier
     Remarque

     2x clips

     

116. Release fasteners securing driver's airbag to steering wheel
     Remarque

     2x screws, T30, 7 Nm, The screws will remain inside the steering wheel, If required rotate the steering wheel to gain access to screws, Afterwards return steering wheel to straight and center position

     

     

117. Remove driver's airbag
     Remarque

     3x connectors, disconnect the airbag and steering wheel controls

     

118. Remove steering wheel center bolt
     Remarque

     1x patch bolt, 10mm allen, 80 Nm, Discard after removal

     

119. Mark steering wheel
     Remarque

     Position the wheels straight ahead and mark the steering wheel relative position to the column

     

120. Remove steering wheel

     

121. Tape clock spring cassette to prevent rotation
     Remarque

     Do not rotate the clockspring

     

122. Release SCCM from steering column
     Remarque

     Rock SCCM back and forth to release from column

     

123. Remove SCCM
     Remarque

     1x connector, Remove black locking tab then depress connector release tab to release connector, Locking tab is one time use discard after removal

     

124. Remove LH footwell cover
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

125. Remove LH side knee airbag cover
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

126. Disconnect steering column motor connectors
     Remarque

     2x connectors

     

127. Mark steering column relative position to lower shaft joint

     

128. Remove bolt securing lower shaft to steering column
     Remarque

     1x bolt, 13mm, 30 Nm

     

129. Release steering column from lower shaft
     Remarque

     Slide joint down lower shaft

     

130. Remove fasteners securing steering column to cross car beam
     Remarque

     2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm

     

     

131. Remove steering column from vehicle

     

132. Remove fasteners securing instrument cluster to IP carrier
     Remarque

     4x screws, T20, 2 Nm

     

133. Disconnect electrical connectors from rear of instrument cluster and remove from IP carrier
     Remarque

     3x connectors, tilt the IC away from the IP carrier to access connections, Take care not to put excessive strain on the wiring and connectors to the IC (1x chime connector pulls straight out, 1x flip lock type connector, 1x coaxial connector, release tab is on the underside of the connector), After removal place the IC on ESD safe surface

     

     

134. Remove MCU mounting screws
     Remarque

     4x screw, T25, 4.5 Nm, Note locations of washers if present

     

135. Tilt MCU out from IP carrier at top in order to access connectors
     Remarque

     Caution: Do not pull on harnesses as it can damage the connectors

     

     

136. Disconnect all electrical connections from MCU
     Remarque

     13x connectors, Gently tilt the top of the MCU/touch screen for access, recommend assistance. All connectors are equipped with locking tabs that must be depressed prior to disconnect, Avoid putting excessive tension on the connectors and wiring harness during removal, (number of connectors may vary depending on vehicle configuration and MCU part number revision)

     

     

137. Release clips securing tweeter harnesses to IP carrier near LH and RH A-pillars
     Remarque

     2x clips

     

138. Remove clips securing dash harness to IP carrier
     Remarque

     2x clips

     

139. Remove fasteners securing IP carrier to cross car beam
     Remarque

     15x screws, T20, 2 Nm

     

     

     

140. Pull IP carrier forward for better access for speaker and edge clip removal
     Remarque

     Take care to avoid stressing the connectors to the dash speakers and avoid damaging components in the process of moving the IP carrier forward for better access to edge clips and connections

     

141. Remove RH side dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

142. Remove center dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

143. Remove LH dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

144. Remove IP carrier from vehicle
     Remarque

     Recommend assistance, Lift up air duct from HVAC assembly, 1x center dash speaker tape to duct

     

     

     

145. Disconnect headliner harness at LH A-pillar and release from vehicle
     Remarque

     3x connectors, 1x clip

     

146. Remove cross car beam harness connectors at LH lower A-pillar
     Remarque

     7x connectors, Only release connectors that run to the harness on the cross car beam

     

     

147. Disconnect cross car beam harness connectors at RH lower A-pillar
     Remarque

     7x connectors, Only release connectors that run to the harness on the cross car beam

     

     

148. Remove fasteners securing cross car beam to HVAC assembly
     Remarque

     3x bolts, 10mm, 10 Nm

     

     

149. Remove fasteners securing cross car beam to vehicle
     Remarque

     7x bolts, 13mm, 27 Nm

     

     

150. Remove cross car beam from vehicle
     Remarque

     Recommend assistance, Exercise caution when removing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure

     

     

     

151. Release bottom portion of LH lower C-pillar trim
     Remarque

     2x clips,Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips

     

     

     

152. Remove fasteners securing LH lower B-pillar trim
     Remarque

     2x screws, T25, 2 Nm

     

     

153. Remove LH lower B-pillar trim
     Remarque

     6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips, Lift the trim to clear the seat and pre-tensioner

     

     

154. Remove LH upper B-pillar trim and move it aside
     Remarque

     2x metal clips, 1x tab, First pull the lower part toward inside the vehicle to release clips, once released pull the trim downwards

     

     

155. Release bottom portion of RH lower C-pillar trim
     Remarque

     2x clips, Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips

     

     

     

156. Remove fasteners securing RH lower B-pillar trim
     Remarque

     2x screws, T25, 2 Nm

     

     

157. Remove RH lower B-pillar trim
     Remarque

     6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips

     

     

158. Remove RH upper B-pillar trim and move it aside
     Remarque

     2x metal clips, First pull the lower part toward inside the vehicle to release clips, once released pull the trim downwards

     

     

159. Disconnect thermal controller
     Remarque

     4x connectors, 1x edge clip

     

160. Remove AC hoses from vehicle

     

161. Release vacuum from AC lines
     Remarque

     2x Schrader valves, Carefully depress the schrader valves to release vacuum from AC lines

     

     

162. Remove fasteners securing TXV to evaporator
     Remarque

     2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

     

163. Disconnect A/C hoses and TXV from HVAC unit
     Remarque

     Gently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV

     

164. Disconnect HVAC blower assembly and RKE connector and release harness clip
     Remarque

     2x connectors, 2x edge clips

     

165. Remove fasteners securing HVAC assembly to body
     Remarque

     5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm

     

     

     

166. Release HVAC drain hose from HVAC assembly
     Remarque

     1x hose connection, Place a shop towel underneath the drain hose prior to disconnecting

     

167. Disconnect sensor from RH lower air duct on HVAC assembly
     Remarque

     1x connector

     

168. Remove fasteners securing RH lower air duct to HVAC assembly
     Remarque

     2x screws, PH2, 1 Nm

     

169. Remove RH lower air duct from HVAC assembly
     Remarque

     Lower left slide of duct and slide out to the left to release from HVAC assembly

     

170. Remove the fasteners securing the HVAC assembly cross brace
     Remarque

     2x screws, PH2, 1 Nm

     

     

171. Remove HVAC assembly cross brace
     Remarque

     Gently push brace to the left to release from HVAC box on RH side, Pull the brace towards the rear for the vehicle then side out to the right to release from HVAC assembly

     

     

172. Remove fasteners securing PTC heater to HVAC assembly
     Remarque

     3x screws, PH2, 1 Nm

     

173. Remove PTC heater from HVAC assembly
     Remarque

     Slide PTC heater out to the left while taking care not to strain the HV cables, Gently move the PTC heater and HV cables behind the HVAC assembly so it can be removed from the vehicle, Take necessary measures to protect the PTC heater and its cables so it can be easily moved out of the way during main body harness replacement as needed

     

     

174. Remove HVAC assembly from vehicle
     Remarque

     Recommend assistance

     

175. Remove parcel shelf

     

176. Remove LH middle C-pillar trim
     Remarque

     1x screw, T25, 3 Nm, 4x clips

     

     

     

177. Remove LH C-pillar upper trim
     Remarque

     4x clips

     

     

178. Remove bolt securing headliner and support strap at LH C-pillar
     Remarque

     1x bolt, 8mm, 10 Nm

     

179. Remove RH middle C pillar trim
     Remarque

     1x screw, T25, 3 Nm

     

     

     

180. Remove RH upper C-pillar trim
     Remarque

     4x clips

     

     

181. Remove bolt securing headliner and support strap at RH C-pillar
     Remarque

     1x bolt, 8mm, 10 Nm

     

182. Release headliner at front of vehicle
     Remarque

     6x clips

     

183. Release headliner at LH side of vehicle above B-pillar area
     Remarque

     1x clip, Recommend looking at reflection of clip in roof glass and using pick tool to release

     

     

184. Release headliner at RH side of vehicle above B-pillar area
     Remarque

     1x clip, Recommend looking at reflection of clip in roof glass and using pick tool to release

     

     

185. Fold 2nd row seatbacks down

     

186. Release rear headliner clips and lower headliner.
     Remarque

     5x clips, 3x velcro strips, Take care not to damage other components. Recommend Assistance

     

187. Disconnect the LH curtain airbag
     Remarque

     2x clips, 1x locking airbag connector, Lower the LH rear corner of the headliner for access, Take care not to crease the headliner

     

188. Disconnect the impact sensor harness connector on LH B-pillar assembly
     Remarque

     1x connector, Depress the locking tab and pull the male side of the connector away from the sensor

     

189. Disconnect LH seatbelt pretensioner
     Remarque

     2x connectors, Release locking tab

     

     

190. Release harness clips at B pillar
     Remarque

     3x clips

     

191. Remove LH exterior B-pillar finisher
     Remarque

     2x tabs

     

     

192. Remove screws securing LH B-pillar applique
     Remarque

     2x bolts, T25, 5 Nm

     

193. Release B-pillar seals from applique and body along length of applique

     

194. Pry LH applique away from body starting at the bottom
     Remarque

     2 strips of double-sided tape securing applique to body

     

195. Pull down to release LH applique from upper clips
     Remarque

     Use caution as camera harness does not have much slack

     

196. Remove LH B-pillar applique
     Remarque

     1x connector, Hold LH applique away from body and disconnect camera harness connector, then remove applique

     

     

197. Release the harness clips at the B pillar
     Remarque

     5x clips

     

198. Disconnect the connector tucked into the B pillar opening
     Remarque

     1x connector

     

199. Release the harness clips along the LH sill panel
     Remarque

     3x clips

     

200. Remove the ground bolt at the LH lower A pillar
     Remarque

     1x bolt, 10mm, 9 Nm

     

201. Remove the fasteners securing the main harness carrier at the LH lower A pillar
     Remarque

     2x nuts, 10mm, 5 Nm, Discard after removal

     

202. Release the A pillar harness connectors from the main harness connectors on the main harness carrier at the LH lower A pillar
     Remarque

     2x connectors, 1x clip
203. Remove the RH side footwell cover exposing the body control module and sunroof control module
     Remarque

     8x bolts, 10mm, 5 Nm, 1x edge clip
204. Disconnect harness from the sunroof control unit at the LH footwell
     Remarque

     2x connectors

     

205. Disconnect connectors from BCM and remove
     Remarque

     9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and disconnect all connectors

     

206. Remove BCM bracket with BCM and sunroof ECU
     Remarque

     The BCM with bracket will need to be moved at different angles to clear the surrounding components

     

207. Release the barrel clips securing the main harness in the LH side of the bulkhead
     Remarque

     4x barrel clips

     

208. Remove rubber protective cover above air suspension ECU

     

209. Remove the connectors securing the lower dash harness to the motor bay harness
     Remarque

     5x connectors

     

210. Disconnect RCM and move connectors aside
     Remarque

     2x connectors, Disconnect by pressing on the lock tab while pivoting the catch release, The connector will move toward you, When an audible click is heard, the catch release is fully disengaged, Disconnect the rearward connector first

     

     

211. Disconnect adaptive air suspension ECU
     Remarque

     3x connectors

     

212. Lift up the harness connectors and remove the air suspension ECU from the vehicle

     

213. Disconnect the brake switch and accelerator connector
     Remarque

     2x connectors

     

214. Remove the clips securing the brake and accelerator harness to the body
     Remarque

     2x edge clips, 1x fir tree clip

     

215. Disconnect the main harness connectors at the upper A pillar
     Remarque

     1x connector, windshield defrost, 1x connector, to headliner harness

     

216. Remove the RH A pillar ground connection
     Remarque

     1x bolt, 10mm, 9 Nm

     

217. Disconnect main harness connectors from the RH A pillar cabin fuse box
     Remarque

     5x connectors

     

218. Release lower RH A pillar Connector bracket from in cabin fuse box
     Remarque

     2x tabs, slide the bracket towards the rear of the vehicle to release

     

219. Release the front trunk connectors from the RH lower A pillar connector carrier
     Remarque

     5x connectors, Release locking tabs and pull connectors straight out of the carrier, Locking tab to carrier is on the inboard side of the connector carrier

     

220. Remove the main harness from the vehicle
     Remarque

     Take care not to damage surrounding components while removing the harness from the vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle

     

221. Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle
     Remarque

     Recommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle

     

     

     

222. Install the front harness connectors into the connector carrier at the lower RH A pillar
     Remarque

     5x connectors, Ensure connectors are fully seated and lock into the connector carrier

     

     

223. Secure RH Lower A pillar connector carrier bracket to cabin fuse box
     Remarque

     2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box

     

224. Reconnect all main harness connections at the in cabin fuse box
     Remarque

     5x connectors

     

225. Secure main harness RH A pillar ground
     Remarque

     1x bolt, 10mm, 9 Nm

     

226. Secure connections at RH Upper A pillar
     Remarque

     1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips

     

227. Connect brake switch and accelerator pedal
     Remarque

     2x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector

     

228. Secure the clips securing the brake and accelerator harness to the body
     Remarque

     2x edge clip, 1x fir tree clip

     

229. Secure main harness clips at the LH side of the bulkhead
     Remarque

     2x square clips, 2x barrel clips

     

230. Re-secure connections at PSRCM
     Remarque

     2x connectors, Engage connector then flip locking tab to fully seat connector

     

231. Lift up the Harness connectors and place the air suspension ECU into the vehicle
     Remarque

     1x control module

     

232. Connect air suspension ECU
     Remarque

     3x connectors

     

233. Connect 5 connectors securing the lower dash harness to the motor bay harness
     Remarque

     5x connectors

     

234. Install rubber protective cover above the Air suspension ECU

     

235. Place the BCM and and sunroof ECU into the BCM bracket then place the assembly into the vehicle for installation
     Remarque

     The BCM with bracket will need to be moved at different angles to clear the surrounding components

     

236. Secure connectors to BCM
     Remarque

     9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and connect all connectors

     

237. Connect harness to sunroof control unit at the LH footwell
     Remarque

     2x connectors

     

238. Install RH side footwell cover
     Remarque

     8x bolts, 10mm, 5 Nm, 1x edge clip

     

239. Place HVAC assembly back into vehicle for installation
     Remarque

     Recommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle

     

240. Route PTC heater to HVAC assembly for installation and slide into HVAC assembly

     

241. Install fasteners securing PTC heater to HVAC assembly
     Remarque

     3x screws, PH2, 1 Nm

     

242. Position HVAC assembly cross brace for installation to HVAC assembly

     

243. Install fasteners securing HVAC assembly cross brace to HVAC assembly
     Remarque

     2x screws, PH2, 1 Nm

     

     

244. Position HVAC assembly RH lower air duct for installation

     

245. Install fasteners securing RH lower air duct to HVAC assembly
     Remarque

     2x screws, PH2, 1 Nm

     

246. Connect sensor for RH lower air duct on HVAC assembly
     Remarque

     1x connector

     

247. Move HVAC assembly into position for installation and secure drain hose
     Remarque

     1x hose connection

     

248. Install fasteners securing HVAC assembly to body
     Remarque

     5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm

     

     

     

249. Connect HVAC blower assembly and RKE, and secure harness clip
     Remarque

     2x connectors, 2x edge clips

     

250. Connect thermal controller
     Remarque

     4x connectors, 1x edge clip

     

251. Connect A/C Lines with TXV to evaporator at bulkhead
     Remarque

     2x bolts, T30, 6 Nm, Install new O-rings prior to installation

     

     

252. Place air suspension reservoir into position

     

253. Loosely install air suspension reservoir brackets
     Remarque

     2x screws, T25, 2.5 Nm

     

254. Install LH shock tower brace
     Remarque

     1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm

     

     

255. Install air suspension reservoir bracket mounting fasteners to LH shock brace
     Remarque

     2x bolts, 10mm, 6 Nm

     

256. Clip wire harness to LH shock brace
     Remarque

     1x fir tree clip

     

257. Install RH shock tower brace
     Remarque

     1x bolt, 13mm, 30 Nm, 2x bolts, 13mm, 20 Nm

     

     

258. Install air suspension reservoir bracket mounting fasteners to RH shock brace
     Remarque

     2x bolts, 10mm, 6 Nm

     

259. Install AC line bracket bolt on RH shock brace
     Remarque

     1x bolt, 10mm, 6 Nm

     

260. Secure air suspension reservoir brackets
     Remarque

     2x screws, T25, 2.5 Nm

     

261. Position fuse box onto body
     Remarque

     2x tabs, Slide the fuse box to LH to attach the tabs into crossbar

     

262. Install bolts securing fuse box to body
     Remarque

     2x bolts, 10mm, 6 Nm

     

263. Reconnect pyrotechnic fuse connector
     Remarque

     1x connector, Be sure to secure locking clip

     

264. Secure clips holding 12V battery supply cable to fuse box and strut tower beam
     Remarque

     3x clips

     

265. Install DCDC 12V supply cable to fuse box
     Remarque

     1x nyloc nut, 13mm, 12 Nm, Install new nyloc nut

     

266. Install fuse box cover
     Remarque

     2x clips

     

267. Install wiper motor
     Remarque

     3x bolts, 10mm, 6 Nm, 1x connector, 1x clip, Turn wiper module clockwise while installing, Keep your fingers away from any potential pinch points and moving parts while connecting and installing the wiper module, Do not attempt to test the module until it is fully installed in the vehicle

     

     

     

     

268. Position cowl screen into vehicle
     Remarque

     Carefully flex the cowl screen to clear the hood strut and be sure not to scratch the under hood or fender

     

     

269. Install LH side wiper arm
     Remarque

     1x nut, 17mm, 31 Nm

     

270. Install RH side wiper arm
     Remarque

     1x nut, 17mm, 31 Nm

     

271. Install cowl screen to windshield
     Remarque

     The cowl assembly sits along the windshield, line up the corners of the cowl up along where a A-pillars meet with the fenders and seat the cowl screen assembly properly in the groves around the windshield

     

     

272. Install cowl screen to body
     Remarque

     4x push clips

     

273. Install LH shock tower cover
     Remarque

     4x push clips

     

     

274. Install RH shock tower cover
     Remarque

     4x push clips

     

     

275. Install wiper arms
     Remarque

     2x nuts, 17mm, 31 Nm,  Line up wipers to reference marks on windshield

     

     

     

276. Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier
     Remarque

     2x connectors, 1x clip

     

277. Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar
     Remarque

     2x nuts, 10mm, 5 Nm, Install new nyloc nuts

     

278. Secure the main harness ground to the LH Lower A pillar
     Remarque

     1x bolt, 10mm, 9 Nm

     

279. Install the harness clips along the LH front sill panel
     Remarque

     3x clips

     

280. Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner
     Remarque

     1x connector

     

281. Connect the main harness to the harness inside the LH B pillar
     Remarque

     1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip

     

282. Route the B pillar camera portion of the harness inside the B pillar
     Remarque

     1x connector

     

283. Clean LH B-pillar area with IPA wipe and allow to dry
     Remarque

     Remove any remaining adhesive

     

284. Install new double sided tape to the LH B-pillar applique
     Remarque

     2x strips, Remove any remaining residue before adhering tape to applique

     

285. Peel backing from double sided tape on LH B-pillar applique

     

286. Connect camera and install LH side applique
     Remarque

     1x connector, Slide applique up into clips and secure

     

287. Reinstall screws securing LH side applique
     Remarque

     2x screws, T25, 5 Nm

     

288. Reinstall cover over bottom of LH B-pillar applique
     Remarque

     2x tabs, Make sure all clips are fully seated

     

     

289. Secure main harness clips at LH lower portion of B pillar
     Remarque

     3x clips

     

290. Connect LH lap belt pre tensioner pyrotechnic
     Remarque

     1x connector

     

291. Connect LH B pillar impact sensor
     Remarque

     1x connector, secure locking tab

     

292. Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag
     Remarque

     1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag

     

293. Install LH upper B-pillar trim
     Remarque

     2x metal clips, Ensure locating tab at top of B-pillar is aligned to the opening in the body, Replace any broken or missing clips prior to installation

     

     

294. Install LH lower B-pillar trim
     Remarque

     6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation

     

     

295. Install fasteners securing LH lower B-pillar trim
     Remarque

     2x screws, T25, 2 Nm

     

     

296. Install RH upper B-pillar trim
     Remarque

     2x metal clips, Ensure locating tab at top of B-pillar is aligned to the opening in the body, Replace any broken or missing clips prior to installation

     

     

297. Install RH lower B-pillar trim
     Remarque

     6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation

     

     

298. Install fasteners securing RH lower B-pillar trim
     Remarque

     2x screws, T25, 2 Nm

     

     

299. Position cross car beam into vehicle for installation
     Remarque

     Recommend assistance, Exercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Take care not to damage any surrounding components while placing the cross car beam into the vehicle

     

     

     

300. Install fasteners securing cross car beam to HVAC assembly
     Remarque

     3x bolts, 10mm, 10 Nm

     

     

301. Install fasteners securing cross car beam to vehicle
     Remarque

     7x bolts, 13mm, 27 Nm

     

     

302. Connect headliner harness at LH A-pillar
     Remarque

     3x connectors, 1x clip

     

303. Connect cross car beam harness connectors at LH lower A-pillar
     Remarque

     7x connectors, (2x coaxial brown and white at tuner)(2x coaxial blue)(1x coaxial purple)(2x connectors gray), Connectors at tuner are routed through amp and tuner bracket

     

     

304. Connect cross car beam harness to main harness connectors at RH lower A-pillar
     Remarque

     7x connectors

     

     

305. Install IP carrier into vehicle
     Remarque

     Recommend assistance

     

306. Install center dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

     

     

307. Install RH dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

     

     

308. Install LH dash speaker
     Remarque

     2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

     

     

309. Install fasteners securing IP carrier to cross car beam
     Remarque

     15x screws, T20, 2 Nm,

     

     

     

310. Secure harness clips to IP carrier
     Remarque

     2x clips

     

311. Place steering column into vehicle for installation

     

312. Install fasteners securing steering column to cross car beam
     Remarque

     2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm

     

     

313. Connect harness connectors for steering column motors
     Remarque

     2x connectors

     

314. Connect steering column to lower steering shaft joint
     Remarque

     Slide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint

     

315. Install bolt securing lower shaft to steering column
     Remarque

     1x bolt, 13mm, 30 Nm

     

316. Install LH side knee airbag cover
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

317. Install LH footwell cover
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

     

318. Position SCCM to steering column
     Remarque

     1x connector, Install new retaining clip

     

319. Install SCCM onto steering column
     Remarque

     Gently jiggle the SCCM while pressing it onto the column if needed

     

320. Remove tape previously applied to clock spring
     Remarque

     Do not rotate the clockspring

     

321. Position steering wheel to column
     Remarque

     Ensure the position of the steering wheel matches the index marks previously made on the column and the wheel

     

     

322. Secure steering wheel
     Remarque

     1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt

     

323. Position driver's airbag
     Remarque

     3x connectors

     

324. Install driver's airbag

     

325. Torque driver's airbag fasteners
     Remarque

     2x screws, T30, 7 Nm

     

     

326. Connect Instrument cluster and place IC into position for installation
     Remarque

     3x connectors, 2x alignment dowels

     

327. Install fasteners that secure instrument cluster to IP carrier
     Remarque

     4x screws, T20, 2 Nm

     

328. Position MCU into vehicle for installation

     

     

329. Connect harness connectors to MCU
     Remarque

     17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision

     

     

     

330. Install bolts securing MCU to IP carrier
     Remarque

     4x screws, T25, 4.5 Nm

     

331. Install RH IP finisher assembly and fasteners
     Remarque

     2x screws, T20, 2 Nm, 6x clips

     

332. Position LH inner IP finisher in vehicle and secure clips
     Remarque

     3x clips

     

333. Install LH outer IP finisher trim assembly
     Remarque

     2x clips, 3x screws, T20, 2.3 Nm, Ensure vent ducting is properly aligned to vent during installation

     

334. Install IC bezel and fasteners to IP carrier
     Remarque

     4x screws, T20, 2 Nm

     

     

335. Install IC bezel and fasteners to IP carrier
     Remarque

     4x screws, T20, 2 Nm

     

     

336. Install clips securing steering column gap hider to IC bezel
     Remarque

     2x clips, Replace any damaged or missing clips prior to installation

     

     

337. Install LH lower IP trim
     Remarque

     1x screw, T20, 2 Nm, 9x clips, Replace any damaged or missing clips prior to installation

     

     

     

338. Install defrost mesh grille to IP carrier
     Remarque

     10x clips, Replace any damaged or missing clips prior to installation

     

     

339. Set top pad in place and connect ground strap
     Remarque

     1x tab, Recommend assistance

     

340. Install passenger airbag connectors
     Remarque

     2x connectors, Engage locking tabs

     

     

341. Install passenger airbag connectors
     Remarque

     2x connectors, Engage locking tabs

     

     

342. Remove protective tape from aluminum trim

     

343. Fully seat top pad
     Remarque

     23x clips, Make sure all clips are aligned and securely fastened

     

     

344. Install airbag mounting bolts
     Remarque

     2x bolts, 10mm, 10 Nm

     

345. Position DAS ECU for installation and secure LH side ECU connectors
     Remarque

     7x connectors, DAS 2.5 has 6x connectors

     

     

346. Connect RH side DAS ECU connectors
     Remarque

     7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU, If equipped with DAS ECU

     

347. Install fasteners securing Autopilot ECU
     Remarque

     4x nuts, 8mm, 5 Nm, Install new nuts

     

348. Place center console into vehicle
     Remarque

     Recommend assistance

     

349. Connect 2 USB connectors of console
     Remarque

     3x connectors, 1x clip

     

     

350. Install bolts securing center console to vehicle
     Remarque

     6x bolts, 10mm, 7 Nm, 1x screw,

     

     

     

351. Install rubber floor mat at base of console

     

352. Reinstall cup holder inserts
     Remarque

     If equipped

     

353. Install RH center console closeout extension
     Remarque

     12x clips

     

     

354. Install LH console closeout extension
     Remarque

     12x clips

     

355. Secure the center console side trim panels LH & RH
     Remarque

     22x clips per side

     

     

356. Install RH footwell cover
     Remarque

     2x screws, T20, 2 Nm, 1x connector

     

     

357. Connect USB module at rear console panel
     Remarque

     3x connectors

     

     

358. Install center console back panel
     Remarque

     6x clips

     

359. Open rear cup holder

     

360. Install second row cup holder trim panel
     Remarque

     3x tabs, slide panel straight downwards to install

     

361. Close rear cup holder

     

362. Install USB ports into rear air outlet

     

363. Install center console rear air outlet
     Remarque

     2x USB connections, 4x tabs

     

     

     

     

364. Connect First Responder Loop and 12V battery negative terminal
     Remarque

     1x connector, 1x nut, 10mm, 5 Nm, Connect First Responder Loop first

     

365. Remove vehicle from Tow Mode

     

366. Remove wheel chocks from LH rear wheel

     

367. Reconnect AC hoses to vehicle

     

368. Perform system vacuum and refrigerant refill
     Remarque

     Select 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging

     

     

     

     

     

369. Remove AC hoses from vehicle

     

     

370. Install caps onto AC ports
     Remarque

     2x caps

     

371. Move LH front seat backward

     

372. Move LH front seat forward

     

373. Move LH front seat to original position

     

374. Install LH lower A-pillar trim
     Remarque

     4x clips, Number of clips securing A-pillar sill trim may vary depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

     

     

     

375. Install LH middle A-pillar trim

     

376. Install LH IP side cover
     Remarque

     4x clips, 1x connector

     

     

     

377. Move RH front seat backward

     

378. Move RH front seat forward

     

379. Move RH front seat to original position

     

380. Exécutez la routine ODIN PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
381. Exécutez la routine ODIN PROC_VCFRONT_X_STOP-THERMAL-FILL-DRAINvia Service Mode:
     • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
     • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
     • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     via Toolbox:(link)
382. Exécutez la routine ODIN PROC_THC_X_THERMAL-TESTvia Service Mode:Thermal ➜ Actions ➜ Thermal Testvia Toolbox:(link)
383. Install RH lower A-pillar trim
     Remarque

     4x clips, The number of clips securing the a pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

     

     

     

384. Install RH middle A-pillar trim

     

385. Install RH IP side cover
     Remarque

     3x clips, 1x connector

     

     

386. Install HEPA filter outlet duct
     Remarque

     First connect smaller end near firewall, then slide larger end onto HEPA filter assembly

     

     

387. Install cabin intake duct assembly
     Remarque

     2x tabs, One on each side

     

     

388. Secure cabin intake duct assembly to cowl panel
     Remarque

     3x push clips

     

389. Secure primary and secondary drain tubes to cabin intake duct assembly
     Remarque

     2x hoses

     

     

390. Install RH underhood apron
     Remarque

     9x clips

     

     

391. Install LH underhood apron
     Remarque

     9x clips

     

     

392. Install rear underhood apron
     Remarque

     8x clips

     

     

393. Close hood
     Remarque

     Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
394. Disconnect Toolbox from vehicle and install cubby
     Remarque

     1x connector, 2x clips, Ensure diagnostic cables are tucked into appropriate position then engage cubby

     

     

     

395. Exécutez la routine ODIN PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
396. Raise all 4 windows
397. Close all four doors
398. This procedure requires refrigerant evacuation and recharge, Please add specific evacuation and recharge correction code as needed