2023-12-20

Charge Port (China) (Remove and Replace)

Code de correction 44012702

  • 1080562-00-A Béquille de capot télescopique
  • 1076921-00-A Fluke 1587
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Seuls les techniciens qui ont été sensibilisés aux dangers de la haute tension et qui ont complété toutes les formations de certification requises (le cas échéant) sont autorisés à effectuer cette procédure. Portez toujours un équipement de protection personnelle et des gants isolants haute tension ayant un classement minimal de 0 (1000 volts) avant de manipuler un câble, une barre omnibus ou des raccords haute tension. Se référer à Tech Note TN-15-92-003, Mises en garde relatives à la haute tension pour des informations supplémentaires sur la sécurité.

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Avertissement

Retirez tous vos bijoux (montres, bracelets, bagues, colliers, boucles d’oreilles, étiquettes d’identification, piercings, etc.) et tous les objets (clés, pièces de monnaie, stylos, crayons, outils, attaches, etc.) de vos poches avant d’effectuer toute procédure vous exposant à un courant haute tension.

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Avertissement

Proper personal protective equipment (PPE) is required to perform this procedure:

  • High voltage insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Avertissement

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Retirer

  1. Open the LH front door and lower the LH front window.
  2. Move both front seats fully forward.
  3. On the touchscreen, touch Controls > Charging > Open Charge Port to open the charge port door.
  4. Remove the rear underhood apron. See Tablier sous le capot - arrière (retrait et remplacement).
  5. Remove the LH and the RH underhood aprons. See Tablier sous le capot – côté gauche (Retirer et remplacer).
  6. Remove the HEPA filter inlet duct. See Conduit - Filtre HEPA - Entrée (retirer et remplacer).
  7. Remove the HEPA filter outlet duct. See Conduit – filtre HEPA – sortie (retrait et remplacement).
  8. Disconnect the 12V power. See Disconnect 12V Power.
  9. Perform the charge port voltage check. See Vérification de la tension du port de recharge.
  10. Temporarily lower the seat frame.
  11. Place a protective cover on top of the seat frame to protect the seat back from damage.
  12. Fold the 60 seat in down position.
  13. Remove the parcel shelf.
  14. Remove the LH rear trunk side trim. See Garniture - coffre arrière - latérale - côté auche (retrait et remplacement).
  15. Remove the LH side seat back bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  16. Remove LH C-pillar upper trim. See Garniture – montant arrière – supérieure – côté gauche (retrait et remplacement).
  17. Use a clip pry tool to remove the clips that attach the LH C-pillar middle trim to the vehicle and move it aside.
  18. Use a clip pry tool to remove the clips that attach the LH C-pillar lower trim to the vehicle.
  19. Remove the nut that attaches the charge port ground to the body.
    Nous recommandons l’utilisation des outils suivants :
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
    • Rallonge de 6 po
    • Douille de 13 mm
  20. Release the edge clips (x2) that attach the manual release cables to the charge port assembly.
  21. Remove the screw that attaches the latch release cables at the center of the charge port assembly housing, and then move the cables aside.
    Nous recommandons l’utilisation des outils suivants :
    • Douille Torx T20
    • Rallonge de 4 po
    • Clé à cliquet/Clé dynamométrique
  22. Disconnect the latch actuators (x2).
  23. Disconnect the logic connector from the charge port ECU.
  24. Release the clips (x2) that attach the HV harnesses to the body studs.
  25. Remove the bolts (x3) that attach the HV harnesses to the charge port housing, and then move the harnesses aside.
    Nous recommandons l’utilisation des outils suivants :
    • Clé à cliquet/Clé dynamométrique
    • Rallonge de 10 po
    • Douille de 10 mm
  26. Release the clips (x6) that attach the HV harnesses to the LH rear of the body.
  27. Release the clips (x3) that attach the charge port assembly to the body along the C-pillar.
  28. Feed the charge port assembly through the trunk area of the vehicle to pass the harnesses through between the seat pivot and body.
  29. Remove the charge port assembly from vehicle

Installer

  1. Position the charge port assembly into vehicle and feed it towards the 2nd row seat area.
  2. Pass the HV harnesses through between the seat pivot and body and continue to feed the charge port assembly into position
  3. Fasten the clips (x3) that attach the charge port assembly to the body along the C-pillar.
  4. Fasten the clips (x6) that attach the HV harnesses to the LH rear of the body.
  5. Install the bolts (x3) that attach the HV harnesses to the charge port housing.
    6 Nm (4.4 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    ATTENTION
    Ensure that the cable is not tugged or pulled unnecessarily which can yield the C-clamp strain relief and cause a thermal ignition event at the GB charge port area while attempting to charge.
    Nous recommandons l’utilisation des outils suivants :
    • Clé à cliquet/Clé dynamométrique
    • Rallonge de 10 po
    • Douille de 10 mm
  6. Secure the clips (x2) that attach the HV cables to body studs.
  7. Connect the latch actuators (x2).
  8. Connect the logic connector to the charge port ECU.
  9. Install the screw that attaches the latch release cables at the center of the charge port assembly housing.
    1.5 Nm (1.1 lbs-ft)
    Nous recommandons l’utilisation des outils suivants :
    • Douille Torx T20
    • Rallonge de 4 po
    • Clé à cliquet/Clé dynamométrique
  10. Fasten the edge clips (x2) that attach the manual release cables to the charge port assembly.
  11. Install the nut that attaches the charge port ground to the body.
    9 Nm (6.6 lbs-ft)
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 13 mm
    • Clé à cliquet/Clé dynamométrique
    • Rallonge de 4 po
  12. Install the LH rear trunk side trim. See Garniture - coffre arrière - latérale - côté auche (retrait et remplacement).
  13. Install the clips that attach the LH lower C-pillar to the body.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    If any clip is damaged, replace it.
  14. Install the clips (x4) that attach the C-pillar middle trim to the body.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips
  15. Install the LH C-pillar upper trim. See Garniture – montant arrière – supérieure – côté gauche (retrait et remplacement).
  16. Install the LH side seat back bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  17. Install the parcel shelf.
  18. Return the LH seat back to its original position.
  19. Remove the protection cover from the seat frame.
  20. Connect the 12V power. See Disconnect 12V Power.
  21. Install the HEPA filter outlet duct. See Conduit – filtre HEPA – sortie (retrait et remplacement).
  22. Install the HEPA filter inlet duct. See Conduit - Filtre HEPA - Entrée (retirer et remplacer).
  23. Install the LH and the RH underhood aprons. See Tablier sous le capot – côté gauche (Retirer et remplacer).
  24. Install the rear underhood apron. See Tablier sous le capot - arrière (retrait et remplacement).
  25. Return the LH front seat and LH front window to the original position.
  26. Close the charge port door.
  27. Close the hood and liftgate.
  28. Close all doors.