20/12/2023 17:13:55

Actuator - Dual Motor - Charger Port (China) (Remove and Replace)

Code de correction 44105402

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Avertissement

Seuls les techniciens qui ont été sensibilisés aux dangers de la haute tension et qui ont complété toutes les formations de certification requises (le cas échéant) sont autorisés à effectuer cette procédure. Portez toujours un équipement de protection personnelle et des gants isolants haute tension ayant un classement minimal de 0 (1000 volts) avant de manipuler un câble, une barre omnibus ou des raccords haute tension. Se référer à Tech Note TN-15-92-003, Mises en garde relatives à la haute tension pour des informations supplémentaires sur la sécurité.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Retirez tous vos bijoux (montres, bracelets, bagues, colliers, boucles d’oreilles, étiquettes d’identification, piercings, etc.) et tous les objets (clés, pièces de monnaie, stylos, crayons, outils, attaches, etc.) de vos poches avant d’effectuer toute procédure vous exposant à un courant haute tension.

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Avertissement
Si une procédure exige que vous portiez des verres protecteurs, assurez-vous que ces derniers sont bien retenus à votre tête et qu’ils ne peuvent pas tomber.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Retirer

  1. Open the LH front door and lower the LH front window.
  2. Move both front seats fully forward.
  3. Remove the rear underhood arpon. See Tablier sous le capot - arrière (retrait et remplacement).
  4. Remove the RH and LH underhood arpon. See Tablier sous le capot – côté gauche (Retirer et remplacer).
  5. Remove the HEPA inlet filter duct. See Conduit - Filtre HEPA - Entrée (retirer et remplacer).
  6. Remove the HEPA oulet filter duct. See Conduit – filtre HEPA – sortie (retrait et remplacement).
  7. Disconnect the 12V . See Disconnect 12V Power.
  8. Perform the charge port voltage check. See Vérification de la tension du port de recharge.
  9. Remove the 2nd row cushion seat base frame. See Cadre – base du siège – coussin de 2e rangée (retrait et remplacement).
  10. Use the small flat head screwdriver to remove tamper evident label from charger cover panel.
  11. Release and discard the bolts (X11) that connect the HV charger access panel cover to vehicle, and then remove the panel cover.
    2 Nm (1.5 lbs-ft)
  12. Release tabs (X4) and open both access doors.
  13. Perform the charge port voltage check. See Vérification de la tension du port de recharge.
  14. Remove the LH trunk side trim. See Garniture - coffre arrière - latérale - côté auche (retrait et remplacement).
  15. Remove nut (X1) securing charge port ground to body.
    9 Nm (6.6 lbs-ft)
  16. Use the clip tool to release edge clips securing manual release cables to dual charge port assembly housing.
  17. Remove screw (X1) securing latch release cables at center of dual charge port assembly housing and move cables aside.
    1.5 Nm (1.1 lbs-ft)
  18. Disconnect latch connectors (X2).
  19. Disconnect logic connector (X1) from charge port ECU.
  20. Use the clip tool to release clips (X2) that securing HV cables to body studs.
  21. Remove the bolts (X3) to release the HV harnesses from charge port housing and move aside.
    6 Nm (4.4 lbs-ft)
  22. Remove the bolts (X7) to release the dual charge port assembly housing from vehicle.
    6 Nm (4.4 lbs-ft)
  23. Remove DC latch actuator from dual charge port assembly housing.
  24. Remove AC latch actuator from dual charge port assembly housing.
    1 Nm (.7 lbs-ft)

Installer

  1. Secure AC latch actuator to dual charge port assembly housing.
    1 Nm (.7 lbs-ft)
  2. Secure DC latch actuator to dual charge port assembly housing.
  3. Secure DC latch actuator to dual charge port assembly housing.
  4. Position dual charge port assembly housing to vehicle and secure.
  5. Install the bolts (X3) to release the HV harnesses to charge port housing.
    6 Nm (4.4 lbs-ft)
  6. Install the clips (X2) that securing HV cables to body studs.
  7. Connect logic connector (X1) to charge port ECU.
  8. Connect latch connectors (X2).
  9. Install screw (X1) securing latch release cables at center of dual charge port assembly housing.
    1.5 Nm (1.1 lbs-ft)
  10. Install edge clips securing manual release cables to dual charge port assembly housing.
  11. Install nut (X1) securing charge port ground to body.
    9 Nm (6.6 lbs-ft)
  12. Install tabs (X4) and open both access doors.
  13. Install the new bolts (X11) that connect the HV charger access panel cover to vehicle, and then install the panel cover.
    2 Nm (1.5 lbs-ft)
  14. Install the LH trunk side trim. See Garniture - coffre arrière - latérale - côté auche (retrait et remplacement).
  15. Connect the 12V . See Disconnect 12V Power.
  16. Install the 2nd row cushion seat base frame. See Cadre – base du siège – coussin de 2e rangée (retrait et remplacement).
  17. Install the HEPA oulet filter duct. See Conduit – filtre HEPA – sortie (retrait et remplacement).
  18. Install the HEPA inlet filter duct. See Conduit - Filtre HEPA - Entrée (retirer et remplacer).
  19. Install the RH and LH underhood arpon. See Tablier sous le capot – côté gauche (Retirer et remplacer).
  20. Remove the rear underhood arpon. See Tablier sous le capot - arrière (retrait et remplacement).
  21. Move both front seats to original positions.
  22. Raise the LH front window and close LH front door.