2024-06-17

Code de correction 44011502 0.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Protection individuelle to make sure wearing proper PPE when performing the below procedure.

  • 2023-10-25: Update charge port to body bolt torque to 9 Nm.
  • 2023-10-10: Add a caution to not manually close the charge port door.
  • 2023-06-06: Removed info on applying the Charging Identifier Label for Europe since there is an EMEA specific version of this topic: Door Assembly - Charge Port (Busbar Type) (EMEA) (Remove and Replace).
  • 1076921-00-B Insulation Multimeter, Fluke 1507 (NA)
  • 1076927-00-A Hioki RM 3548
  • 1108272-00-B Bouchon, connexion Logic, inv., 3DU
  • 1130480-00-A Sondes tests, mince, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

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Avertissement

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Avertissement
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
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Avertissement

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Avertissement

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Retirer

  1. Open the trunk.
  2. Open the hood.
  3. Open the charge port door.
  4. Open all four doors.
  5. Disconnect 12V power. See Alimentation 12 V/BT (déconnectez et connectez).
  6. Perform the charge port voltage check procedure. See Vérification de la tension du port de recharge.
  7. Remove the LH 2nd row seat back. See Dossier de siège - 2e rangée - gauche (retirez et remplacez).
  8. Remove the LH trunk side trim. See Garniture - latérale - coffre - gauche (retirez et remplacez).
  9. Use the bump stop removal tool to remove the LH trunk stop.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not use other tools to pry at the trunk stop as this could damage the taillight or trunk stop.
  10. Tirez délicatement le tapis de garniture du coffre pour exposer le feu arrière, puis débranchez le faisceau électrique du connecteur du feu arrière.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Si le connecteur a une languette de verrouillage rouge : DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Si le feu arrière doit être remplacé en raison d'une pénétration d'eau, placez un chiffon sous le connecteur du feu arrière pour éviter d'endommager d'autres composants électriques.
  11. Retirez les écrous (x2) qui fixent le feu arrière à la carrosserie.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille profonde à 12 pans de 8 mm
    • Clé à cliquet standard ¼ po
    • Clé dynamométrique ¼ po (installation seulement)
  12. Retirez l'ensemble de feu arrière gauche du véhicule.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Soulevez le joint de coffre pour un meilleur dégagement.
  13. Apply masking tape around the charge port area.
  14. Détachez les languettes de verrouillage des connecteurs basse tension (x2) du port de recharge, puis débranchez les connecteurs (x2) du port de recharge.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Soulevez délicatement la languette noire du connecteur pour retirer la languette blanche de verrouillage du connecteur basse tension à 12 broches.
  15. Retirez le couvercle d’attache de la barre omnibus du port de recharge de l’ensemble du port de recharge.
  16. Retirez les écrous qui fixent les barres omnibus du port de charge au port de charge.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet standard avec tête flexible ¼ po
    • Clé dynamométrique ¼ po (installation seulement)
  17. Release the charge port manual release cable from the body clip.
  18. Remove the bolts that attach the charge port to the body, and then remove the charge port from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
  19. Disconnect the charge port door harness from the charge port ECU.
  20. Release the charge port door grommet from the body
  21. Release the clips that attach the charge port door to the vehicle, and then remove the charge port door.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the bottom clips first, push the bottom of the charge port door out, and then down to release the upper tabs. Slide the charge port towards the rear of the vehicle to remove the charge port door.

Installer

  1. Install the charge port door onto the vehicle, and then attach the charge port door with clips.
    Informational PurposesAn informational icon, calling your attention
    Note
    Position the charge port door, then push the electrical harness through the opening and push up to attach the upper tabs, and then inwards to attach the lower clips.
  2. Install the charge port door grommet onto the body
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Make sure the harness is routed out, and the adhesive pad with zip tie is properly mounted if it is installed.
  3. Connect the charge port door harness to the charge port ECU.
  4. Si vous réinstallez le même port de recharge : avec une lingette API, nettoyez le connecteur haute tension de la barre omnibus du port de recharge à l’arrière de l’ensemble du port de recharge, et laissez sécher à l’air pendant une minute.
    Informational PurposesAn informational icon, calling your attention
    Note
    Sautez cette étape si vous installez un nouvel ensemble de port de recharge, car le nouveau port de recharge est déjà doté d’un composé pour raccords électriques.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Utilisez un outil de finition en plastique pour faire pénétrer la lingette API dans les fissures du collecteur haute tension de la barre omnibus du port de recharge.
  5. Position the charge port in the vehicle, and then install the bolts that attach the charge port to the body.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet à tête flexible/clé dynamométrique à tête flexible
  6. Secure the charge port manual release cable in the body clip.
  7. If reinstalling the same charge port: Perform a torque check on the busbar studs on the back of the charge port.
    2 Nm (1.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Embout Torx T10
    • Rallonge de 4 po
    • Clé à cliquet/Clé dynamométrique
  8. Use an IPA wipe to clean all residue and debris from the charge port busbar leads, and then air dry for 1 minute.
  9. If reinstalling the same charge port, apply one drop of electrical joint compound on each of the charge port busbar leads, on the side that makes contact with the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
  10. Position the charge port busbars on the change port studs, and then install the nuts that attach the busbars to the charge port.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille longue de 10 mm
    • Clé à cliquet standard avec tête flexible ¼ po
    • Clé dynamométrique ¼ po (installation seulement)
  11. Put on HV insulating gloves and leather over gloves.
  12. At the charge port, use the Hioki resistance meter to measure the resistance between the charge port busbar lead and the charge port busbar stud. Also perform this test on the other lead and stud.
    Informational PurposesAn informational icon, calling your attention
    Note
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ). If the measured resistance is above 270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again, as appropriate.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If after 4 attempts the resistance is consistently lower than 0.050 mΩ (50 μΩ), the test has passed; continue to the next step.
  13. Remove the HV insulating gloves and leather over gloves.
  14. Install the charge port busbar fastener cover on the charge port assembly.
  15. Branchez les connecteurs (x2) du faisceau basse tension au port de recharge, puis installez les languettes de verrouillage (x2) qui maintiennent les connecteurs en place.
    Informational PurposesAn informational icon, calling your attention
    Note
    Push the red locking tab into the connector to engage the connector lock.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Insérez soigneusement la languette de verrouillage blanche dans le connecteur basse tension à 12 broches jusqu’à ce qu’il se verrouille avec la languette noire du connecteur.
  16. If the taillight is to be reinstalled, replace the gaskets from around each taillight mounting bolt (x2) and the taillight electrical connector (x1).
  17. Install new grommets onto the vehicle.
  18. Position the LH taillight studs into the grommets, and then install the taillight onto the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Reseat the trunk seal over the LH taillight.
  19. Install the nuts that attach the taillight to the vehicle.
    3.2 Nm (2.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille profonde à 12 pans de 8 mm
    • Clé à cliquet standard ¼ po
    • Clé dynamométrique ¼ po (installation seulement)
  20. Connect the electrical harness to the taillight connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    If the connector has a red locking tab: Push the red locking tab into the connector to engage the connector lock.
  21. Install the LH liftgate bump stop.
  22. Remove the masking tape from around the charge port area.
  23. Install the LH trunk side trim. See Garniture - latérale - coffre - gauche (retirez et remplacez).
  24. Remove the LH 2nd row seat back. See Dossier de siège - 2e rangée - gauche (retirez et remplacez).
  25. Reconnect 12V power. See Alimentation 12 V/BT (déconnectez et connectez).
  26. Move both front seats to their original positions.
  27. Connect a charging cable to the vehicle and make sure the charger is powered.
  28. Verify the operation of the charging system:
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the customer's charging equipment, if present.
    1. Open the charge port by lightly pushing on the lower RH corner of the charge port door, and then close the charge port door.
    2. Use a UMC or wall connector and press the button on the handle to open the charge port door.
      Informational PurposesAn informational icon, calling your attention
      Note
      There may be a brief timeout after closing the door until the door will open again.
    3. Connect the charge handle to the charge port and confirm that the vehicle is charging.
    4. Disconnect the charge handle and confirm that the charge port door closes.
  29. Close the charge port door.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    N'essayez pas de fermer manuellement la porte du port de recharge.
  30. Ensure all charging adapters are present.
  31. Close the hood and the trunk.
  32. Raise all windows.
  33. Close all doors.